60G-74E
INSPECTION AND MAINTENANCE
BATTERY
60G-09-022E
When installing the cover, make sure that it is
positioned so that it does not cover or foul the
air valve.
60G-09-038
Batteries produce flammable hydrogen
gas. Keep flames and sparks away from
the battery or an explosion may occur.
Never smoke when working in the
vicinity of the battery .
When checking or servicing the battery,
disconnect the negative cable. Be
careful not to cause a short circuit by
allowing metal objects to contact the
battery posts and the vehicle at the
same time.
To avoid harm to yourself or damage
to your vehicle or battery, follow the
jump starting instructions in the
EMERGENCY SERVICE section of this
manual if it is necessary to jump start
your vehicle.
The level of the battery solution must be kept
between the "UPPER" and the "LOWER" level
lines at all times. If the level is found to be
below the "LOWER" level line, add distilled
water to the "UPPER" level line. You should
periodically check the battery, battery
terminals, and battery holddown bracket for
corrosion. Remove corrosion using a stiff
brush and ammonia mixed with water, or
baking soda mixed with water. After removing
corrosion, rinse with clean water.
If your vehicle is not going to be driven for a
month or longer, disconnect the cable from
the negative terminal of the battery to help
prevent discharge.
105
9-22
INSPECTION AND MAINTENANCE
60G-74E
FUSES
60G-09-024E
©. Main fuse
®. Primary fuse (Lights)
®. Primary fuse (IG)
©. Radiator fan motor fuse
©. Primary fuse (A/C, HTR)
This vehicle has three types of fuses, as
described below:
Main Fuse - The main fuse takes current
directly from the battery.
Primary Fuses - These fuses are between the
main fuse and individual fuses, and are for
electrical load groups.
Individual Fuses - These fuses are in the fuse
box and for individual electrical circuits.
MAIN FUSE / PRIMARY FUSES
80A
60A
60A
30A
60A
All Electric Load
HEAD-R, HEAD-L, TAIL/DOME,
STOP/HORN, HAZARD
CIGAR/RADIO, I.G. COIL/
METER, WIPER/WASHER,
REAR DEF, TURN/BACK,
HEATER RELAY.
RADIATOR FAN MOTOR
A/C, HTR
Main Fuse and Primary Fuses
The main fuse and primary fuses are located
in the engine compartment. If the main fuse
blows, no electrical component will function.
If a primary fuse blows, no electrical
component in the corresponding load group
will function. When replacing the main fuse or
a primary fuse, use a genuine MARUTI
replacement.
If the main fuse or a primary fuse blows,
be sure to have your vehicle inspected
by an authorized MARUTI dealer.
Always use a genuine MARUTI
replacement. Never use a substitute
such as a wire even for a temporary
repair, or extensive electrical damage
and a fire can result.
60G-09-025E
Fuse Box
The fuse boxes are located in the engine
compartment and under the driver's side of
the dashboard.
To remove the fuse box cover under the
dashboard pull off the cover.
9-23
106
EMERGENCY SERVICE
60G-74E
CAUTION
Vehicle equipped with electronic fuel
injection system will not start by
pushing or towing as the fuel pump
will not work in this condition. This
starting method could also result in
permanent damage to the catalytic
converter. Use jump leads to start a
vehicle with a weak or flat battery.
60G-10-004E
When jump starting your vehicle, use the
following procedure:
1) Use only a 12 volt battery to jump start
your vehicle. Position the good 12V battery
close to your vehicle so that the jump leads
will reach both batteries. When using a
battery installed on another vehicle, DO
NOT LET THE VEHICLES TOUCH. Apply
the parking brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
3) Make jump lead connections as follows:
a) Connect one end of the first jump lead
to the positive (+) terminal of the flat
battery.
b) Connect the other end to the positive
(+) terminal of the booster battery.
c) Connect one end of the second jump
lead to the negative (-) terminal of the
booster battery.
d) Make the final connection to an
unpainted, heavy metal part of the
engine of the vehicle with the flat
battery.
Never connect the jump lead directly
to the negative (-) terminal of the
discharged battery, or an explosion
may occur.
10-3
4) If the booster battery you are using is fitted
to another vehicle, start the engine of the
vehicle with the booster battery. Run the
engine at moderate speed.
5) Start the engine of the vehicle with the flat
battery.
6) Remove the jump leads in the exact
reverse order in which you connected
them.
118
60G-74E
EMERGENCY SERVICE
TOWING
If you need to have your vehicle towed, contact
a professional service.
CAUTION
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
Manual Transmission
Whenever possible, your vehicle should be
towed from the front with the front wheels lifted.
If the steering and drivetrain are in good
condition, your vehicle may be towed from the
rear with the rear wheels lifted and the front
wheels on the ground. Before towing, make
sure the steering is unlocked and the
transmission is in neutral.
EMERGENCY REMEDIES
If the Starter Does Not Operate:
1) Try turning the ignition switch to the
"START" position with the headlights
turned on to determine the battery
condition. If the headlights go excessively
dim or go off, it usually means that either
the battery is flat or the battery terminal
contact is poor. Recharge the battery or
correct battery terminal contact as
necessary.
2) If the headlights remain bright, check the
fuses. If the reason for failure of the starter
is not obvious, there may be a major
electrical problem. Have the vehicle
inspected by your authorized MARUTI
dealer.
If the Engine is Flooded
If the engine is flooded with petrol, it may be
hard to start. If this happens, press the
accelerator pedal all the way to the floor and
hold it there while cranking the engine. (Do
not operate the starter motor for more than
15 seconds). Release the accelerator as soon
as the engine has started.
If the Engine Overheats
The engine could overheat temporarily under
severe driving conditions. If the engine coolant
temperature gauge indicates overheating
during driving:
1) Turn off the air conditioner, if equipped.
2) Take the vehicle to a safe place and park.
3) Let the engine run at normal idle speed
for a few minutes until the indicator is within
the normal, acceptable temperature range
between "H" and "C".
If you see or hear escaping steam, stop
the vehicle in a safe place and
Immediately turn off the engine to let it
cool. Do not open the bonnet when
steam is present. When the steam can
no longer be seen or heard, open the
hood to see if the coolant is still boiling.
If it is, you must wait until it stops
boiling before you proceed.
119
10-4
60G-74E
BODY WORK CARE
BODY WORK CARE
Corrosion Prevention 11-1
Vehicle Cleaning 11-2
123
BODY WORK CARE
60G-74E
CORROSION PREVENTION
It is important to take good care of your vehicle
to protect it from corrosion.
Listed below are instructions for how to
maintain your vehicle to prevent corrosion.
Please read and follow these instructions
carefully.
Important Information About Corrosion
Common causes of corrosion
1) Accumulation of road salt, dirt, moisture,
or chemicals in hard to reach areas of the
vehicle underbody or frame.
2) Chipping, scratches and any damage to
treated or painted metal surfaces resulting
from minor accidents or abrasion by
stones and gravel.
Environmental conditions which accelerate
corrosion
1) Road salt, dust control chemicals, sea air
or industrial pollution will all accelerate the
corrosion of metal.
2) High humidity will increase the rate of
corrosion particularly when the
temperature range is just above the
freezing point.
3) Moisture in certain areas of a vehicle for
an extended period of time may promote
corrosion even though other body sections
may be completely dry.
11-1
4) High temperatures will cause an
accelerated rate of corrosion to parts of
the vehicle which are not well ventilated
to permit quick drying.
This information illustrates the necessity of
keeping your vehicle (particularly the
underbody) as clean and dry as possible. It is
equally important to repair any damage to the
paint or protective coatings as soon as
possible.
How to Help Prevent Corrosion
Wash your vehicle frequently
The best way to preserve the finish on your
vehicle and to help avoid corrosion is to keep it
clean with frequent washing.
Wash your vehicle regularly during the winter
and immediately after the winter. Keep your
vehicle, particularly the underside, as clean and
dry as possible.
If you frequently drive on salted roads, your
vehicle should be washed at least once a month
during the winter. If you live near the ocean,
your vehicle should be washed at least once a
month throughout the year.
For washing instructions, refer to the "VEHICLE
CLEANING" section.
Remove foreign material deposits
Foreign material such as salts, chemicals, road
oil or tar, tree sap, bird droppings and industrial
fall-out may damage the finish of your vehicle
if it is left on painted surfaces. Remove these
types of deposits as quickly as possible. If these
deposits are difficult to wash off, an additional
cleaner may be required. Be sure that any
cleaner you use is not harmful to painted
surfaces and is specifically intended for your
purposes. Follow the manufacturer's directions
when using these special cleaners.
Repair finish damage
Carefully examine your vehicle for damage to
the painted surfaces. Should you find any chips
or scratches in the paint, touch them up
immediately to prevent corrosion from starting.
If the chips or scratches have gone through
to the bare metal, have a qualified body shop
make the repair.
Keep Passenger and luggage
compartments clean.
Moisture, dirt or mud can accumulate under
the floor mats and may cause corrosion.
Occasionally, check under these mats to
ensure that this area is clean and dry. More
frequent checks are necessary if the vehicle
is used off road or in wet weather.
Certain cargos such as chemicals, fertilizers,
cleaners, salts, etc., are extremely corrosive
by nature. These products should be
transported in sealed containers. If a spill or
leak does occur, clean and dry the area
immediately.
124
60G-74E
BODY WORK CARE
Store your vehicle in a dry, well-ventilated
area.
Do not park your vehicle in a damp, poorly
ventilated area. If you often wash your vehicle
in the garage or if you frequently drive it in
when wet, your garage may be damp.The high
humidity in the garage may cause or
accelerate corrosion. A wet vehicle may
corrode even in a heated garage if the
ventilation is poor.
Do not apply additional undercoating
or rust preventive coating on or around
exhaust system components such as
the exhaust pipes, etc. A fire could be
started if the undercoating substance
becomes overheated.
Cover your vehicle
If you cannot regularly park your vehicle in a
garage, we recommend you use a vehicle
cover. Years of exposure to midday sun can
cause the colours in paint, plastic parts, and
fabrics to fade. Covering your vehicle with a
high-quaiity, "breathable" vehicle cover can
help protect the finish from the harmful UV
rays in sunlight, and can reduce the amount
of dust and air pollution reaching the surface.
125
VEHICLE CLEANING
When cleaning the interior or exterior
of the vehicle, NEVER USE flammable
solvents such as lacquer thinners,
petrol, benzene or cleaning materials
such as bleach or strong household
detergents. The materials could cause
personal injury or damage to the
vehicle.
Cleaning the Interior
Vinyl upholstery
Prepare a solution of soap or mild detergent
mixed with warm water. Apply the solution to
the vinyl with a sponge or soft cloth and let it
soak for a few minutes to loosen dirt. Rub the
surface with a clean, damp cloth to remove
dirt and the soap solution. If some dirt still
remains on the surface, repeat this procedure.
Fabric upholstery
Remove loose dirt with a vacuum cleaner. Using
a mild soap solution, rub stained areas with a
clean damp cloth. To remove soap, rub the
areas again with a cloth dampened with water.
Repeat this until the stain is removed, or use a
commercial fabric cleaner for tougher stains. If
you use a fabric cleaner, carefully follow the
manufacturer's instructions and precautions.
Seat Belts
Clean seat belts with a mild soap and water.
Do not use bleach or dye on the belts. They
may weaken the fabric in the belts.
Vinyl floor mats
Ordinary dirt can be removed from vinyl with
water or mild soap. Use a brush to help loosen
dirt. After the dirt is loosened, rinse the mat
thoroughly with water and dry it in the shade.
Carpets
Remove dirt and soil as much as possible with
a vacuum cleaner. Using a mild soap solution,
rub stained areas with a clean damp cloth.To
remove soap, rub the areas again with a cloth
dampened with water. Repeat this until the
stain is removed, or use a commercial carpet
cleaner for tougher stains. If you use a carpet
cleaner, carefully follow the manufacturer's
instructions and precautions.
11-2
BODY WORK CARE
60G-74E
Cleaning the Exterior
CAUTION
It is important that your vehicle be kept
clean and free from dirt. Failure to keep
your vehicle clean may result in fading
of the paint or corrosion to various
parts of the vehicle body.
Washing
Never attempt to wash and wax your
vehicle with the engine running.
When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a longsleeved shirt
to protect your hands and arms from
being cut.
After washing your vehicle, carefully
test the brakes before driving to
make sure they have maintained
their normal effectiveness.
When washing the vehicle, follow the
instructions below:
1) Flush the underside of body and wheel
housings with pressurized water to remove
mud and debris. Use plenty of water.
CAUTION
When washing the vehicle, avoid
directing steam or hot water of more
than 80°C (176°F) on plastic parts.
2) Remove dirt and mud from the body
exterior with running water. You may use
a soft sponge or brush. Do not use hard
materials which can scratch the paint.
3) Wash the entire exterior with a mild
detergent or car wash soap using a
sponge or soft cloth. The sponge or cloth
should be frequently soaked in the soap
solution.
CAUTION
When using a commercial car wash
product, observe the cautions specified
by the manufacturer. Never use strong
household detergents or soaps.
4) Once the dirt has been completely
removed, rinse off the detergent with
running water.
5) After rinsing, wipe off the vehicle body with
a wet chamois or cloth and allow it to dry
in the shade.
6) Check carefully for damage to painted
surfaces. If there is any damage,
"Touchup" the damage following the
procedure below:
a) Clean all damaged spots and allow
them to dry.
b) Stir the paint and "touchup" the
damaged spots lightly using a small
brush.
c) Allow the paint to dry completely.
Waxing
After washing the vehicle, waxing and
polishing are recommended to further protect
and beautify the paint.
• Only use waxes and polishes of good
quality.
• When using waxes and polishes, observe
the precautions specified by the
manufacturers.
11-3
126
60G-74E
TABLE OF CONTENTS
MAINTENANCE SERVICE RECORD
WARRANTY POLICY
BEFORE DRIVING
STEERING COLUMN CONTROLS
INSTRUMENT PANEL
OTHER CONTROLS AND EQUIPMENT
OPERATING YOUR VEHICLE
DRIVING TIPS AND SAFE DRIVING
INSPECTION AND MAINTENANCE
EMERGENCY SERVICE
BODY WORK CARE
GENERAL INFORMATION
SPECIFICATIONS
SERVICE NETWORK
60G-74E
FOREWORD
This manual is an essential part of your
vehicle and should be kept with the vehicle
at all times. Please read this manual carefully
and review it from time to time. It contains
important information on safety, operation,
and maintenance. It is especially important
that this manual remain with the vehicle at
the time of resale. The next owner will need
this information also.
You are invited to avail the three free
inspection services as described in this
manual.Three free inspection coupons are
attached to this manual. Please show this
manual to your dealer when you take your
vehicle for any service.
To prolong the life of your vehicle and reduce
maintenance cost, the periodic maintenance
must be carried out according to the
"PERIODIC MAINTENANCE SCHEDULE"
described in "INSPECTION AND
MAINTENANCE" section of this manual.
Periodic maintenance is essential for
preventing trouble and accidents to ensure
your satisfaction and sefety.
Daily Inspection and Care as per "DAILY
INSPECTION CHECKLIST described in the
"INSPECTION AND MAINTENANCE" section
of this Manual is essential for prolonging the
operating lite of the vehicle and for safe driving.
MARUTI UDYOG LIMITED believes in
conservation and protection of Earth's
natural resources.
To that end, we encourage every vehicle
owner to recycle, trade in, or properly
dispose of, as appropriate, used motor oil,
coolant, and' other fluids; batteries; and
tyres.
MARUTI UDYOG LIMITED
All information in this manual is
based on the latest product
information available at the time of
publication. Due to improvements
or other changes, there may be
discrepancies between information
in this manual and your vehicle.
Maruti reserves the right to make
changes at any time without notice.
This vehicle may not comply with
standards or regulations of other
countries. Before attempting to
register this vehicle in any other
country, check all applicable
regulations and make any necessary
modifications.
IMPORTANT
WARNING/CAUTION/NOTE
Please read this manual and follow its
instructions carefully. To emphasise special
information, the words WARNING,
CAUTION, and NOTE have special
meanings. Information following these signal
words should be carefully reviewed.
WARNING
The personal safety of the driver,
passengers, or by standers may be
involved. Disregarding this information
could result in their injury or death.
CAUTION
These instructions point out special
service procedures or precautions that
must be followed to avoid damaging
the vehicle.
NOTE:
This provides special information to make
maintenance easier or important instructions
clearer.
0-1
3