Page 212 of 360
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5-12
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
3800 V6 Engine
A. Coolant Recovery Tank
B. Electric Engine Cooling Fans
C. Radiator Pressure Cap
3.5L V6 Engine
A. Coolant Surge Tank
B. Electric Engine Cooling Fans
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Page 213 of 360
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5-13
CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down.
3800 V6 Engine
3.5L V6 Engine
The coolant level should be at or above the COLD mark
on the overflow hose in the coolant recovery reservoir
for the 3800 engine. To check the coolant level, remove
the cap on the coolant recovery tank. Make sure to
check that the coolant level is up to the COLD fill level
on the hose attached to the cap. For the 3.5L engine the
coolant level should be at or above the FULL COLD
mark on the coolant surge tank. If it isn't, you may have
a leak in the radiator hoses, heater hoses, radiator, water
pump or somewhere else in the cooling system.
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Page 216 of 360
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5-16
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When the coolant in the coolant recovery tank is at the
COLD mark, start your vehicle.
If the overheat warning continues, there's one more
thing you can try. You can add the proper coolant
mixture directly to the radiator, but be sure the cooling
system is cool before you do it.
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap
-- even a little -- they can come out
at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have to
turn the pressure cap.
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Page 217 of 360
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5-17 How to Add Coolant to the Radiator
(3800 V6 Engine)
NOTICE:
Your engine has a specific radiator fill procedure.
Failure to follow this procedure could cause your
engine to overheat and be severely damaged.
1. You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise until it first
stops. (Don't press down while turning the
pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.
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Page 219 of 360
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5-19
5. Fill the radiator with the proper DEX-COOL
coolant mixture, up to the base of the filler neck.
(See ªEngine Coolantº in the Index for more
information about the proper coolant mixture.)
If you see a stream of coolant coming from an air
bleed valve, close the valve. Otherwise, close the
valve after the radiator is filled.
6. Rinse or wipe any spilled coolant from the engine
and the compartment.7. Replace the 3800 Series II V6 engine cover shield.
A. Remove the oil fill tube, with cap attached, from
the valve cover.
B. Insert the catch tab on the cover shield under the
bracket on the engine.
C. Place the hole in the cover shield over the hole in
the valve cover. Install oil fill tube and cap by
twisting clockwise.
8. Then fill the coolant recovery tank to the
COLD mark.
9. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.
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5-20
10. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
11. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
12. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure the
arrows on the pressure cap line up like this.
13. Check the coolant in the recovery tank. The level in
the coolant recovery tank should be at the HOT
mark when the engine is hot or at the COLD mark
when the engine is cold.
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Page 223 of 360
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5-23
1. You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly
counterclockwise (left) about one
-quarter turn and
then stop.
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.
2. Then keep turning the pressure cap slowly, and
remove it.
3. Then fill the coolant surge tank with the proper
mixture, to the FULL COLD mark.
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Page 224 of 360
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5-24
4. With the coolant surge tank pressure cap off, start the
engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fans.
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark.5. Then replace the pressure cap. Be sure the pressure
cap is hand
-tight.
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