Page 958 of 1529

EXTERIOR FITTINGS
REPAIRS 76-2-11
Cable - bonnet release - from 03MY
$% 76.16.29
Remove
1.Remove the front grille.
+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - from 03MY.
2.Drill out 4 rivets securing bonnet lock shield to
the bonnet locking platform and remove the
shield.
3.Disconnect bonnet release cable from the
bonnet lock.
4.Disconnect bonnet release cable from the front
panel retaining clip.5.Remove 2 nuts securing bonnet release lever
to the 'A' post.
6.Disconnect bonnet release cable from the
bonnet release lever.
7.Remove bonnet release cable grommet from
the bulkhead.
8.Remove the bonnet release cable.
9.Remove grommet from the bonnet release
cable.
Refit
1.Fit grommet to the bonnet release cable.
2.Position bonnet release cable to body and
connect to the bonnet release lever.
3.Position bonnet release lever to 'A' post, fit nuts
and tighten to 10 Nm (7 lbf.ft).
4.Fit bonnet release cable grommet to the
bulkhead.
5.Connect bonnet release cable to the bonnet
lock.
6.Align timing mark on bonnet release cable to
retaining clip and secure to the clip.
7.With assistance operate bonnet release lever
and check for the correct operation of the lock.
8.Fit bonnet lock shield and secure with rivets
9.Fit the front grille.
+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - from 03MY.
M76 4573
M76 3029B
M76 4574
Page 959 of 1529

EXTERIOR FITTINGS
76-2-12 REPAIRS
Bumper assembly - front
$% 76.22.08
Remove
1.Remove 14 screws securing LH and RH wheel
arch liner extensions to wheel arch liners and
bumper valance and remove extensions.
Note: 18 screws are used on 03 MY onwards.
2.Disconnect multiplugs from fog lamps. 3.Remove 2 nuts securing bumper valance side
mountings to body.
4.Remove 4 nuts securing bumper to crush cans
and remove bumper from body.
5.Remove 3 screws securing bumper to front
cross bar.
6. Models with headlamp wash: Position
container to collect screen washer fluid and
disconnect hose from headlamp washer pump.
Refit
1. Models with headlamp wash: Connect hose
to headlamp washer pump. Refill washer
reservoir with fluid.
2.With assistance position bumper to body.
3.Fit and tighten 3 screws securing bumper to
front cross bar.
4.Tighten nuts securing bumper to crush cans to
13 Nm (10 lbf.ft).
5.Tighten nuts securing bumper to side
mountings to 13 Nm (10 lbf.ft).
6.Connect multiplugs to fog lamps.
7.Fit wheel arch liner extensions and secure with
screws.
Page 960 of 1529
EXTERIOR FITTINGS
REPAIRS 76-2-13
Bumper assembly - rear - from 03MY
$% 76.22.15
Remove
1.Remove both rear tail lamps.
+ LIGHTING, REPAIRS, Lamp - tail/
flasher - bumper.
2.Disconnect park distance control harness
multiplug.
3.Release rear lamp harness clips.4.Remove 2 bolts securing bumper.
5.With assistance remove bumper.
NOTE: Do not carry out further dismantling if
component is removed for access only.
6.Remove 7 bolts and 5 screws securing closing
panel and remove panel.
M76 4566
Page 961 of 1529

EXTERIOR FITTINGS
76-2-14 REPAIRS
7.Disconnect 4 park distance control sensor
harness multiplugs and remove 6 clips
retaining harness.
8.Release 3 clips retaining harness and remove
harness.
9.Noting their fitted positions, release and
remove 4 park distance control sensors and
sensor housings.
Refit
1.Fit sensor housings to bumper, ensuring lugs
on housings are aligned with cut-outs in
bumper.
2.Fit and secure sensors to housings.
3.Fit harness, secure with clips and connect
multiplugs
4.Fit closing panel and secure with bolts and
screws.
5.With assistance, fit bumper assembly to body.
6.Fit bolts securing bumper and tighten to 45 Nm
(33 lbf.ft).
7.Secure rear lamp harness clips and connect
park distance control sensor harness multiplug.
8.Fit both rear tail lamps.
+ LIGHTING, REPAIRS, Lamp - tail/
flasher - bumper.
Trim finisher - bumper - front - from 03MY
$% 76.22.19
Remove
1.Remove 5 screws securing front bumper
finisher to bumper and position the finisher
aside.
2.Release clip securing washer hose to
headlamp washer jet and disconnect the hose.
3.Remove the bumper finisher.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove clip securing headlamp washer jet to
bumper finisher and remove the washer jet.
Refit
1.Fit and secure headlamp washer jet to bumper
finisher.
2.Position bumper finisher to bumper, fit washer
hose to washer jet and secure with clip.
3.Fit bumper finisher to bumper and secure with
screws.
Page 962 of 1529

EXTERIOR FITTINGS
REPAIRS 76-2-15
Bumper assembly - rear - up to 03MY
$% 76.22.52
Remove
1.Remove both rear tail lamps.
+ LIGHTING, REPAIRS, Lamp - tail/
flasher - bumper.
2.Release 2 clips securing rear lamp harnesses
to rear bumper.
3.Remove 2 bolts securing rear bumper to
chassis and collect 2 plates.
4.With assistance, remove bumper assembly.
NOTE: Do not carry out further dismantling if
component is removed for access only.5.Remove centres of 19 trim clips securing
bumper armature to bumper valance.
6.Remove outers of trim clips.
7.Remove bumper armature from bumper
valance.
8.Release clips and remove rear lamps from
bumper valance.
Refit
1.Fit rear lamps to bumper valance.
2.Fit armature to bumper valance and secure
with trim clip outers.
3.Fit centres to trim clips.
4.With assistance, fit bumper assembly to body.
5.Position plates to rear bumper.
6.Fit and tighten bolts securing rear bumper to
chassis to 45 Nm (33 lbf.ft).
7.Fit 2 clips securing rear lamp harnesses to rear
bumper.
8.Connect multiplugs to rear lamps.
Page 963 of 1529
EXTERIOR FITTINGS
76-2-16 REPAIRS
Side finisher - windscreen
$% 76.43.39
Remove
1.Push centres from 3 trim clips securing finisher
to 'A' post.
2.Remove trim clip outers from finisher.
3.Release finisher from 3 spring clips.
4.Remove finisher.
Refit
1.Fit finisher to 'A' post and secure with spring
clips.
2.Fit trim clip outers to finisher.
3.Fit centres to trim clips.
Grille - front - up to 03MY
$% 76.55.03
Remove
1.Remove repeater lamps.
+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
2.Via access hole in wheel arch liners, remove
screws securing headlamp finishers.
3.Remove headlamp finishers from grille.
4.Remove 2 screws securing lower corners of
grille.
5.Remove 3 scrivets and remove grille.
Refit
1.Fit grille and secure with scrivets and screws.
2.Fit headlamp finishers and secure with screws.
3.Fit repeater lamps.
+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
Page 964 of 1529
EXTERIOR FITTINGS
REPAIRS 76-2-17
Grille - front - from 03MY
$% 76.55.03
Remove
1.Remove 3 scrivets securing front grille to
bonnet locking platform.
2.Remove front grille.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove motif from front grille.
Refit
1.Clean front grille to motif mating face.
2.Fit and secure motif to front grille.
3.Fit front grille and secure with scrivets.
Page 966 of 1529
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-1
INTERIOR TRIM COMPONENTS REPAIRS
Trim casing - tail door speaker
$% 76.13.11
Remove
1.Remove 6 screws securing grille to speaker
trim casing.
2.Remove grille.
3.Remove 4 screws securing trim casing to
speaker assembly.
4.Remove trim casing. Refit
1.Fit trim casing to speaker assembly and secure
with screws.
2.Fit grille to trim casing and secure with screws.