HEATING AND VENTILATION
DESCRIPTION AND OPERATION 80-7
Distribution ducts
Separate distribution ducts are installed for the front and rear footwell outlets. Distribution ducts for the face level,
windscreen and side windows outlets are integrated into the fascia. The front footwell ducts are attached to ports at
the sides of the heater assembly. The rear footwell ducts locate in ports at the rear of the heater assembly and extend
along each side of the centre console to vent into the rear footwells from below the cubby box.
Vent assemblies in the fascia allow occupants to control the flow and direction of face level air. Each vent assembly
incorporates a thumbwheel to regulate flow and moveable vanes to control direction.
AIR CONDITIONING
82-10DESCRIPTION AND OPERATION
Temperature and distribution control
Figure shows flaps set for medium heat to face level and footwell outlets
1Windscreen/Side windows outlet
2Heater assembly casing
3Air inlet
4Evaporator5Heater matrix
6Front footwells outlet
7Rear footwells outlet
8Face level outlet
Control system
The control system operates the refrigerant system and the control flaps in the heater assembly to control the
temperature and distribution of air in the vehicle interior. It also outputs signals to the fresh/recirculated air servo motor
and the blower to control the volume and source of inlet air. The control system consists of:
lAn Air Temperature Control (ATC) ECU.
lA dual pressure switch.
lAn evaporator temperature sensor.
lAn in-car temperature sensor.
lA sunlight sensor.
lA heater coolant temperature sensor.
lAn ambient temperature sensor.
AIR CONDITIONING
82-12DESCRIPTION AND OPERATION
Control panel
1LH temperature switch
2Economy mode (ECON) switch
3Blower switch
4Display
5Distribution switch
6External air temperature (EXT) switch7RH temperature switch
8Fresh/Recirculated air switch
9Defrost mode switch
10Automatic mode (AUTO) switch
11A/C on/off switch
14 Driver's blend flaps position Input
15 Passenger's blend flaps position Input
16 LH solar heating load Input
17 RH solar heating load Input
18 Evaporator Input
19 Not used -
20 Not used -
C0793
1 Blower power transistor base current Output
2 Blower relay Output
3 Windscreen heater request Output
4 Rear screen heater request Output
5 Passenger's blend flaps servo motor, drive to hot Output
6 Driver's blend flaps servo motor, drive to hot Output
7 Distribution flaps servo motor, drive to windscreen and side
windows demistOutput
8 Fresh/Recirculated air servo motor, drive to recirculated air Output
9 Cooling fan request (diesel models) Output
10 Power relay Output
11 Compressor clutch request Output
12 Cooling fan request (V8 models) Output
13 Passenger's blend flaps servo motor, drive to cold Output
14 Driver's blend flaps servo motor, drive to cold Output
15 Distribution flaps servo motor, drive to footwells Output
16 Fresh/Recirculated air servo motor, drive to fresh air Output Connector/Pin
No.Description Input/Output
AIR CONDITIONING
DESCRIPTION AND OPERATION 82-13
The control panel switches are all non-latching pushswitches except for the LH and RH temperature switches, which
are centre-off rocker switches. The switches have the following functions:
LH and RH temperature switches. Enabled only while the system is on:
lEach press increases or decreases the related temperature setting, in steps of 1 °C (2 °F), between 16 and 28
°C (60 and 84 °F).
lIf the decrease side of the switch is pressed when a temperature of 16 °C (60 °F) is set, the display changes to
LO (maximum cold).
lIf the increase side of the switch is pressed when a temperature of 28 °C (84 °F) is set, the display changes to
HI (maximum hot).
lIf a switch is kept depressed, step changes occur every 0.4 seconds.
A/C on/off switch. Switches the system on and off. When used to switch the system on, the system resumes the
configuration in use prior to the previous off selection.
Blower switch. Enabled only while the system is on. Provides manual control of blower speed:
lEach press changes the blower speed, in sequence, through off (only available if economy mode is selected on)
and five incremental speeds.
lIf the switch is kept depressed, after 1 second subsequent speed increments occur every 0.4 second until blower
reaches high speed. Releasing and then pressing the switch again changes blower back to off or low speed.
Distribution switch. Enabled only while the system is on. Provides manual control of air distribution:
lEach press changes the air distribution, in sequence, through footwells only, footwells and windscreen/side
windows demist, windscreen/side windows demist only, face level only, face level and footwells.
lIf the switch is kept depressed, after 1 second subsequent distribution changes occur every 0.4 seconds until
distribution reaches face level and footwells. Releasing and then pressing the switch again changes distribution
back to footwells only.
External air temperature (EXT) switch. Enabled while the system is on or off. Switches the external temperature output
on and off:
lIf the system is already on, the temperature output overrides the system outputs for approximately 7 seconds,
then the display reverts to system outputs.
lIf the system is switched on while the external temperature output is on, the system outputs override the external
temperature output.
Fresh/Recirculated air switch. Enabled only while the system is on. Provides manual control of inlet air selection.
Defrost mode switch. Starts the system in, or switches the system to and from, defrost mode.
Automatic mode (AUTO) switch. Starts the system in, or switches the system to and from, the automatic mode.
Economy mode (ECON) switch. Enabled only while the system is on. Provides manual on/off control of the refrigerant
system compressor, to reduce fuel consumption when there is no requirement for cool or dehumidified air, e.g. when
the ambient temperature is lower than the LH and RH temperature settings.
Temperature settings: The LH and RH temperature settings are reference inputs used by the control system and give
an approximation of the temperatures that will be established in the cabin. They are not necessarily actual distribution
outlet temperatures, or the temperatures at specific points in the cabin.
Audible warning: A 'beep' is emitted from the ATC ECU each time it receives a control switch input. This audible
warning can be switched off and on by pressing and holding the AUTO switch, then pressing and holding the A/C on/
off switch until the audible warning sounds (approximately 3 seconds). While switched off, the audible warning still
sounds when:
lSwitching between °F and °C on the display.
lSwitching the audible warning from off to on.
lSwitching the timed feet function on and off.
lSwitching the timed recirculated inlet air on and off.
lSwitching the latched recirculated inlet air on and off.
lWhen there is a fault warning.
lRunning the self diagnostic routine.
AIR CONDITIONING
82-14DESCRIPTION AND OPERATION
Display outputs
1LH temperature
2Economy mode
3Recirculated air
4Automatic mode5Manual distribution
6RH temperature
7Blower speed
8External air temperature
Outputs on the display are shown at full brightness when the exterior lights are off, and dimmed when the exterior
lights are on.
LH temperature. Illuminates to show the LH temperature selection, the temperature scale or that the ATC ECU is in
diagnostic mode.
Economy mode. Illuminates when the compressor is manually selected off with the ECON switch.
Recirculated air. Illuminates when the inlet air is manually selected to recirculated mode.
Automatic mode. Illuminates the AUTO legend and related symbol(s) when the blower speed, air distribution or
temperature control are in the automatic mode.
Manual distribution. Illuminates the appropriate symbol(s) to show the manually selected air distribution. Also
illuminates in the automatic modes when one of the temperatures is set to LO or HI.
RH temperature. Illuminates to show the RH temperature selection, external air temperature or diagnostic fault code.
Blower speed. Illuminates when the blower speed is manually selected. Also illuminates in the automatic modes when
one of the temperatures is set to LO or HI.
External air temperature. EXT illuminates to show that external air temperature is selected on.
All temperature indications on the display are in either °C or °F. For 1 second after the system is first switched on, the
display shows only °C or °F, in the LH temperature window, to indicate which temperature scale is in use. After 1
second, the °C or °F indication goes off and the display shows all relevant outputs.
Temperature conversion: While the system is on, the temperature indications on the display can be switched between
the two scales by pressing and holding the fresh/recirculated air switch, then pressing and holding the A/C on/off
switch until the audible warning sounds (approximately 3 seconds).
AIR CONDITIONING
82-16DESCRIPTION AND OPERATION
Operation
General
While the system is on, the ATC ECU operates the refrigerant system and the inlet air, blower speed, air temperature
and air distribution functions to produce the conditions requested on the control panel. When the system is first
switched on, the ATC ECU resumes the control outputs in use when the system was last switched off. If conditions
have changed, or a different mode is selected to switch the system on, the control outputs are then changed to
produce the required new settings.
The system operates in automatic, economy and defrost modes, with manual overrides of the inlet air source, blower
speed and air distribution. The air temperature is automatically controlled in all operating modes.
In the automatic mode, the ATC ECU operates the system to warm-up or cool down the cabin to establish and
maintain the temperature selections on the control panel, while directing the air to those outlets most comfortable for
the occupant(s). If a difference between the LH and RH temperature selections causes a conflict of the required inlet
air source, blower speed or air distribution settings, priority is given to achieving the temperature requested on the
driver's side of the control panel.
The ATC ECU enters the economy mode when the refrigerant compressor is selected off while the system is in the
automatic mode, which reduces the load on the engine. Economy mode operation is similar to the automatic mode,
but without the ability to cool the cabin if the ambient temperature is higher than the temperature selections made on
the control panel, or to dehumidify the air in the cabin.
In the defrost mode, the ATC ECU sets the inlet air source to fresh air, the blower to maximum speed, the air
distribution to windscreen and side windows, and outputs signals to the BCU to operate the rear window heater and
(where fitted) the windscreen heater. The BCU starts or, if the heaters are already on, resets the heater timers and
energises the rear window and windscreen heaters for a complete on cycle.
Air temperature control
To determine the amount of heat or cooling required by the cabin, the ATC ECU uses the sensor inputs and the
temperatures selected on the control panel to calculate target air outlet temperatures for the driver's and the front
passenger's side of the heater assembly. The ATC ECU then signals the servo motors controlling the respective blend
flaps in the heater assembly to move to the flaps to the appropriate position. The target temperatures are constantly
updated and, in the automatic mode, also used in further calculations to determine the inlet air source, the blower
speed and the air distribution.
Inlet air control
The inlet air source is automatically controlled while the system is off or on. While the system is on, the inlet air source
can also be manually controlled to give timed recirculated air or latched recirculated air.
While the system is off, the ATC ECU uses vehicle speed to determine the inlet air source. With the vehicle at rest,
the inlet air source is set to recirculated air. When vehicle speed reaches 17.5 mph (28 km/h), the inlet air source
changes to fresh air. The inlet air source then remains at fresh air until the vehicle speed decreases to 5 mph (8 km/
h), when it returns to recirculated air.
While the system is on, the ATC ECU uses the LH and RH temperature selections, vehicle speed, ambient air
temperature and coolant temperature to determine the inlet air source. In the automatic mode:
lIf one temperature selection is set to LO and one is set to a specific temperature or HI, the inlet air is set to
recirculated air.
lIf one temperature selection is set to HI and one is set to a specific temperature or HI, the inlet air is set to fresh
air.
lWhen specific LH and RH temperature selections are set, the inlet air source remains at fresh air except when
the air distribution function is set to face level only or face level and footwell outlets. If the air distribution function
is set to face level only or face level and footwell outlets, at 56 mph (90 km/h) the inlet air source changes to
recirculated air (to exclude ram effect, which becomes excessive at speed). When the vehicle speed decreases
to 37.5 mph (60 km/h), the inlet air source returns to fresh air.
In the defrost mode, the inlet air source is set to fresh air except at low ambient air and coolant temperatures. If, within
5 minutes of the ignition being switched on, the vehicle speed is less than 5 mph (8 km/h) while the external air
temperature is −16 °C (3 °F) or less and the heater coolant temperature is −10 °C (14 °F) or less, then the inlet air
source is automatically set to the timed recirculated air mode. The timed recirculated air mode is cancelled
immediately the vehicle speed reaches 8 km/h or more .
AIR CONDITIONING
DESCRIPTION AND OPERATION 82-19
Diagnostics
The ATC ECU performs a diagnostic check each time the ignition is switched on. To avoid nuisance fault indications
at low light levels, the sunlight sensor is omitted from the diagnostic check. If a fault is detected, the audible warning
sounds three times and the AUTO window on the control panel display flashes for 20 seconds. The ATC ECU then
reverts to normal control but uses a default value or strategy for the detected fault. Faults are identified by performing
a manual diagnostic check of the system.
A manual diagnostic check includes a check of the sunlight sensor, and is initiated by pressing and holding the AUTO
switch and the air distribution switch, then turning the ignition switch from off to on. The audible warning sounds once
and the indications on the control panel display illuminate. FC is shown in the LH temperature window and the results
of the check are shown as a two digit fault code in the RH temperature window. If a fault is detected, the audible
warning sounds three times and the AUTO window on the display flashes on and off for 20 seconds. If more than one
fault is detected, the fault codes cycle in numerical order, at 1 Hz. The audible warning sounds as each fault code is
shown. In low light conditions, to avoid false sunlight sensor fault indications, the sunlight sensor should be illuminated
with a strong light source.
Diagnostic fault codes and fault descriptions
Code Component Fault Default value/strategy
00 - No fault found -
11 In-car temperature sensor Open or short circuit 25°C (77°F)
12 Ambient temperature sensor Open or short circuit 10°C (50°F)
Cooling fan permanently on
Display shows "- -" if external air
temperature selected
13 Thermistor Open or short circuit 0°C (32°F)
14 Heater coolant temperature sensor Open or short circuit 70°C (158°F)
21 Sunlight sensor, left output Open or short circuit No solar heating correction
22 Sunlight sensor, right output Open or short circuit No solar heating correction
31 LH temperature servo motor Open or short circuit
Motor or flap mechanism seizedServo motor locked in position
32 RH temperature servo motor Open or short circuit
Motor or flap mechanism seizedServo motor locked in position
33 Distribution servo motor Open or short circuit
Motor or flap mechanism seizedServo motor locked in position
WIPERS AND WASHERS
DESCRIPTION AND OPERATION 84-5
1Windscreen washer jet 2 off
2Elbow 3 off
3In-line non-return valve
4Tube
5'T' connector
6Tube
7Connector
8Filler neck tube
9Filter
10Cap
11Bracket
12Level float
13Filler neck seal
14Bolt
15Reservoir
16Pump sealing grommet (if fitted)
17Powerwash pump (if fitted)18Clip
19Tube
20Screw 2 off
21Powerwash jet 2 off
22Clip 4 off
23Tube
24'T' connector
25Tube
26Nut 2 off
27Pump sealing grommet 2 off
28Rear washer pump
29Front windscreen washer pump
30Elbow 2 off
31Tube - front windscreen
32Tube - rear tail door window
33Non-return valve