PANEL REPAIRS
77-2-44 REPAIRS
'D' post outer assembly
In this procedure, the panel body side assembly is
also replaced in conjunction with the 'D' post
assembly. The 'D' post inner closing panel can also
be replaced in this procedure, if required.
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove panel body side assembly.
+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
4.Remove RH or LH sill finisher.
5.Remove front seat.
+ SEATS, REPAIRS, Seat - front.
6. RH side: Remove power amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
7. LH side: Remove CD autochanger.
+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
8.Remove 'B/C' post lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
9.Remove rear seat.
+ SEATS, REPAIRS, Seat - rear.
10.Remove loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
11.Release carpet for access to 'D' post assembly
and position aside.
12.Remove relevant wiring.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.Fit and secure wiring.
2.Position and secure carpet into position.
3.Fit loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
4.Fit rear seat.
+ SEATS, REPAIRS, Seat - rear.
5.Fit 'B/C' post lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
6. LH side: Fit CD autochanger.
+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
7. RH side: Fit power amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
8.Fit front seat.
+ SEATS, REPAIRS, Seat - front.
9.Fit RH or LH sill finisher.
10.Fit panel body side assembly.
+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
11.Connect leads/multiplug to alternator.
12.Connect battery leads, negative lead last.
M77 1699B
PANEL REPAIRS
REPAIRS 77-2-45
Wheelarch rear outer assembly
In this procedure, the panel body side assembly is
replaced in conjunction with the wheelarch rear outer
assembly.
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove panel body side assembly.
+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
4.Remove front seat.
+ SEATS, REPAIRS, Seat - front.
5. RH side: Remove power amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
6. LH side: Remove CD autochanger.
+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
7.Remove 'B/C' post lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
8.Remove rear seat.
+ SEATS, REPAIRS, Seat - rear.
9.Remove loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
10.Release carpet for access to 'D' post assembly
and position aside.
11.Remove relevant wiring.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1.Fit and secure wiring.
2.Position and secure carpet into position.
3.Fit loadspace carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - loadspace.
4.Fit rear seat.
+ SEATS, REPAIRS, Seat - rear.
5.Fit 'B/C' post lower trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - lower - 'B' post.
6. LH side: Fit CD autochanger.
+ IN CAR ENTERTAINMENT,
REPAIRS, CD autochanger.
7. RH side: Fit power amplifier.
+ IN CAR ENTERTAINMENT,
REPAIRS, Amplifier - power.
8.Fit front seat.
+ SEATS, REPAIRS, Seat - front.
9.Fit panel body side assembly.
+ PANEL REPAIRS, REPAIRS, Panel
body side assembly.
10.Connect leads/multiplug to alternator.
11.Connect battery leads, negative lead last.
M77 1700A
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-1
IN CAR ENTERTA INMENT DESCRIPTION AND OPERAT ION
ICE System Component layout
High line RHD system shown (LHD system similar)
1FM aerial and amplifier (high line only)
2AM/FM aerial and amplifier
3Power amplifier (high line only)
4Radio cassette player
5Remote radio control switches
(mid line and high line only)
6Upper front door speaker LH/RH
(high line only)
7A post speaker LH/RH
(mid line and high line only)8Upper rear door speaker, LH/RH
(high line only)
9Lower front door speaker LH/RH
10CD-autochanger (if fitted)
11Lower rear door speaker LH/RH
12Radio headphone amplifier LH/RH
(high line only)
13Tail door speakers (high line only)
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-3
High line ICE system control diagram
1Fusible link
2Battery power supply fuse
3Remote radio control switches
4Radio cassette
5CD-autochanger
6Telephone system interface
7Speed signal from SLABS ECU
8Speakers
9Power amplifier10Auxiliary power supply fuse
11Auxiliary relay
12Radio headphone amplifier RH rear
13Radio headphone amplifier LH rear
14Amplifier FM aerial
15FM aerial
16Amplifier AM/FM aerial
17AM/FM aerial
IN CAR ENTERTAINMENT
86-6-4 DESCRIPTION AND OPERATION
Description
General
The in car entertainment (ICE) system allows the driver and passengers to listen to audio output from the speakers
or optional headphones inside the vehicle. Buttons or knobs on the radio cassette allow changes of levels or
selections during the various modes of operation. The system can be controlled from the fascia mounted radio
cassette, or optional remote control switches on the left hand side of the steering wheel. High line systems may also
have rear headphone amplifiers that have some control of the system via the radio cassette player.
One or two amplified aerials located in the rear side windows send radio signals to the radio cassette player. On high
line systems a power amplifier and a CD-autochanger may be located under the front seats. Speakers are located in
the lower door panels, additional speakers may be located in upper door trim, the A-post and the tail door. A display
screen shows the user the current system status.
The ICE supplied varies with trim level and market. Vehicles may not have all of the speakers, amplified aerials, CD-
autochanger, rear headphone amplifiers or power amplifier.
Base system radio cassette
The base radio cassette has buttons for LD (loudness) AM, FM, EJECT (tape), Reverse, Base/Balance, treble, MAN
forward and reverse. The base radio cassette is located in the center of the fascia and contains the radio and tape
player, four clips (accessible through holes in the front of the unit) secure the unit in the fascia. To remove the unit
the four clips must be released with a special tool. The base system can be controlled from the fascia mounted radio
cassette. A logic control circuit in the radio cassette player controls the operation in the various control modes.
The radio cassette has a display screen, the information shown can be the current radio frequency, tape operating,
bass or loudness settings. Power for the illumination on the radio cassette is supplied from the passenger
compartment fuse box. A main fuse is also located in the connector socket area on the back of the radio cassette.
Security code function
A combination of buttons on the radio cassette are used to input and change security codes. Security codes make the
unit unusable if the unit is disconnected from the vehicle without deactivating the security code. The radio cassette
has an internal memory chip that stores the code information, if the power is removed from the unit the chip will
activate the security code feature. For this reason the security code feature must be deactivated before the unit is
removed or the vehicles battery is disconnected.
Audio functions
The radio cassette has buttons for the following audio functions: LD (loudness), bass/balance, fader, treble and
volume.
Cassette functions
The radio cassette has buttons for the following cassette functions: eject, forward, reverse and tape reversal.
Multi function buttons
The function of presets 1-6 and the MAN button depends on current mode of operation and allows selection of radio
band, radio on, tape track and search/seek functions. The MAN button is mode dependent, when pressed the button
allows manual operation or alternate mode selections such as manual tuning.
Internal memory
An internal memory chip stores the station presets and security code, power is supplied internally to the chip via a
permanent power feed, supplied from the passenger compartment fuse box.
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-5
Radio cassette player connector pin details.
Connector/Pin
No.Description Input/Output
C0092
1 Rear RH speaker line Output +
2 Rear RH speaker line Output -
3 Front RH speaker line Output +
4 Front RH speaker line Output -
5 Front LH speaker line Output +
6 Front LH speaker line Output -
7 Rear LH speaker line Output +
8 Rear LH speaker line Output -
C0098
1 Telephone mute Input
2 Steering wheel remote radio controls Input
3 Steering wheel remote radio controls Output
4 Permanent battery feed Input
5 System enable Output
6 Illumination Input
7 Auxilary feed Input
8 Earth Input
C0921 (high line systems)
1 Radio headphone left channel Output +
2 Radio headphone right channel Output +
3 Telephone audio Input +
4 Radio headphone left channel Output -
5 Radio headphone right channel Output -
6 Telephone audio Input -
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-7
Multi function buttons
Rotary controls are located on the front of the radio cassette for adjustment of bass, treble etc, depending on current
mode selected. Operation of presets 1-6 depends on current mode of operation and allows selection of radio band
(Radio mode on) or CD-autochanger disc (in the CD mode). Scan (Mode dependent) manual or automatic selection
of band or track. RND random play, MODE/MUTE (mode dependent) when pressed the button allows manual
operation or alternate mode selections such as manual tuning, compact disk cue/review, tape forward/rewind modes.
Internal memory
An internal memory chip stores the station presets and security code, power is supplied internally to the chip via a
permanent power feed, supplied from the passenger compartment fuse box.
High line system radio cassette
The high line radio cassette is located in the center of the fascia and contains the radio and tape player. Two clips
(accessible through slots in the front of the unit) secure the unit. To remove the radio cassette unit the two clips must
be released with a special tool. The high line system can be controlled from the fascia mounted radio cassette, or from
remote radio control switches on the left hand side of the steering wheel. In vehicles fitted with radio headphone
amplifiers, the rear seat passengers can control their individual audio output using a headphone amplifier control
panel. The audio signal can be from the radio, cassette player or a CD-autochanger. A logic control circuit in the radio
cassette player controls the operation in the various control modes.
The radio cassette has a display screen, information shown includes current status, station (Radio mode) , CD-
autochanger track/disc status or status of headphone amplifier. Power for illumination on the radio cassette is supplied
from the passenger compartment fusebox. A main fuse is also located in the connector socket area on the back of
the radio cassette. When the radio cassette switch is on, power is made available via internal circuits to the radio
headphone amplifiers.
Security code function
A combination of buttons on the radio cassette are used to input and change security codes. Security codes make the
unit unusable if the unit is disconnected from the vehicle without deactivating the security code. The radio cassette
has an internal memory chip that stores the information, if the power is removed from the unit the chip will activate the
security code feature. For this reason the security code feature must be deactivated before the unit is removed or the
vehicles battery is disconnected.
Audio functions
A rotary knob allows changes of levels or selections during the various modes of operation, this includes volume,
bass, treble, fader and spatial on/off.
Cassette functions
The radio cassette has buttons for the following cassette functions; eject, fast forward, rewind and dolby. The dolby
symbol is shown on the dot matrix display screen if dolby mode is selected.
Radio functions
The radio cassette has buttons for the selection of AM or FM reception. Selection of the radio station is controlled by
the use of the multi-function buttons on the radio cassette player, the radio headphone amplifiers or the remote radio
controls on the steering wheel.
CD-autochanger functions
The CD button on the radio cassette player allows selection of the CD-autochanger. CD disc and track selection is
controlled by the use of the multi-function buttons on the radio cassette player, the radio headphone amplifiers or the
remote radio controls on the steering wheel.
Traffic information function
A traffic/news information button (I) allows traffic or news information to be selected on the FM waveband only, in this
mode the radio will mute when traffic or news messages are received. After the traffic or news message the radio,
cassette tape or CD will resume play, the traffic and news information varies with the country of use and radio band
selected.
IN CAR ENTERTAINMENT
86-6-8 DESCRIPTION AND OPERATION
Multi function buttons
The music symbol button is used for mode selection for adjustment of bass, treble etc. depending on current mode
selected. Operation of presets 1-6 depends on current mode of operation and allows selection of radio band (Radio
mode on) or CD-autochanger disc (in the CD mode). Search/Seek (Mode dependent) manual or automatic selection
of band or track. MAN (mode dependent) when pressed the button allows manual operation or alternate mode
selections such as manual tuning, compact disk cue/review, tape forward/rewind modes. The mode dependent SCAN
button allows automatic searching of radio bands, tape or compact disk tracks.
Internal memory
An internal memory chip stores the station presets and security code, power is supplied internally to the chip via a
permanent power feed, supplied from the passenger compartment fuse box.
Radio cassette player connector pin details.
Connector/Pin
No.Description Input/Output
C0092
1 Rear RH speaker line Output +
2 Rear RH speaker line Output -
3 Front RH speaker line Output +
4 Front RH speaker line Output -
5 Front LH speaker line Output +
6 Front LH speaker line Output -
7 Rear LH speaker line Output +
8 Rear LH speaker line Output -