1999 LAND ROVER DISCOVERY belt

GENERAL DATA
04-10
Cooling system - V8
Type Pressurised, spill return, thermostatically controlled water and
antifreeze mixture. Vertical flow radiator with remote header tank and
pump assisted
Cooling fans 9 blade axial flow on viscous coupling and 11 blade axial flow electric
Electric cooling fan switching points:
For A/C system:
⇒ On When vehicle speed is 50 mph (80 km/h) or less and ambient
temperature is 28 °C (82 °F) or more
⇒ Off When vehicle speed increases to (62.5 mph (100 km/h) or ambient
temperature decreases to 25 °C (77 °F)
For engine cooling during normal running:
⇒ On 100 °C (212 °F)
⇒ Off 94.5 °C (202 °F)
For engine cooling at ignition off (to counteract heat
soak):
⇒ On If, within 10 seconds of ignition off, intake air temperature is 60 °C (140
°F) or more and engine coolant temperature is 110 °C (230 °F) or more
⇒ Off After 10 minutes or if engine coolant temperature decreases to 100 °C
(212 °F)
Coolant pump Centrifugal impeller, belt driven from crankshaft
Coolant pump drive ratio 1.293 : 1
Coolant pump output at 1000 rev/min 10 litres/min (2.64 US galls/min) at 0.7 bar (10 lbf.in
2)
Thermostat Waxstat with pressure relief valve
Thermostat operating temperature:
⇒ Initial opening 82 °C (179 °F)
⇒ Fully open 96 °C (204 °F)
Expansion tank cap relief valve - system operating
pressure1.4 bar (20 lbf.in
2)

GENERAL DATA
04-17
Steering
Note: Measurements taken at EEC kerb weight.
Type Hydraulically assisted worm and roller
Steering wheel turns lock to lock 3.5
Steering wheel diameter 400 mm (15.7 in)
Turning circle, kerb to kerb 11.9 metres (39.1 feet)
PAS pump Hobourn Automotive Ltd. Series 500, belt driven
PAS pump pressure - engine at idle with steering at full lock 21 to 62 bar (305 to 900 lbf/in
2
Delivery pressure (nominal) 100 bar (1450 lbf.in2) 8.5 litres/min (15.1 pints/min)
(18.1 US pints/min)
Steering geometry:
⇒ Camber angle - Front, up to VIN 2A 754807 - unladen condition
⇒ Camber angle - Front, from VIN 2A 754808 - unladen condition
⇒ Camber angle - Rear - unladen condition–10' ± 30'
+20' ± 30'
–10' ± 30'
⇒ Cross camber - Front and rear 45' (Maximum)
⇒ Castor angle - unladen condition 3° 45' ± 45'
⇒ Cross castor 1° (Maximum)
⇒ Toe out - Front
⇒ Toe in - Rear– 0° 10' ± 0° 10' (total)
+ 0° 5' ± 0° 15' (total)
⇒ Thrust angle 0° ± 20'
⇒ Swivel pin inclination 13° 11'

TORQUE WRENCH SETTINGS
06-4
Engine V8
* New bolts must be fitted
+ Apply sealant, Part Number STC 50552 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Engine mounting bolts (rear, LH & RH) to gearbox bolts 85 Nm (63 lbf.ft)
Engine mounting (rear, LH & RH) nuts 45 Nm (33 lbf.ft)
Cylinder head bolts tighten, then 90°, then a further 90° * 20 Nm (15 lbf.ft)
Rocker shaft bolts 40 Nm (30 lbf.ft)
Alternator mounting bracket 40 Nm (30 lbf.ft)
Auxiliary drive belt tensioner 45 Nm (33 lbf.ft)
Engine earth lead 22 Nm (16 lbf.ft)
Rocker cover screws/bolts * 8 Nm (6 lbf.ft)
Torque converter to drive plate 50 Nm (37 lbf.ft)
A/C compressor 22 Nm (16 lbf.ft)
ACE pump 22 Nm (16 lbf.ft)
Flywheel to crankshaft 78 Nm (58 lbf.ft)
Crankshaft sensor 6 Nm (5 lbf.ft)
Crankshaft sensor cover 6 Nm (5 lbf.ft)
Spacer and hub to crankshaft - Early engines 85 Nm (63 lbf.ft)
Drive plate and clamp ring - Early engines 45 Nm (33 lbf.ft)
Drive plate to crankshaft Allen bolts - Later engines 85 Nm 63 lbf.ft)
Oil pick up strainer 10 Nm (7 lbf.ft)
Filter head adaptor 13 Nm (10 lbf.ft)
Filter head 8 Nm (6 lbf.ft)
Sump bolts 22 Nm (16 lbf.ft)
Oil pressure switch 15 Nm (11 lbf.ft)
Timing gear cover to cylinder block + 22 Nm (16 lbf.ft)
Oil cooler pipe to timing gear cover 15 Nm (11 lbf.ft)
Crankshaft pulley bolt 270 Nm (200 lbf.ft)
Coolant outlet elbow 22 Nm (16 lbf.ft)
Auxiliary housing 40 Nm (30 lbf.ft)
Jockey pulley 50 Nm (37 lbf.ft)
Camshaft gear 50 Nm (37 lbf.ft)
Rocker shaft bolts 40 Nm (30 lbf.ft)
Connecting rod bolts
Final torque - turn through 80°°20 Nm
80°(15 lbf.ft)
80°
Initial torque - all main bearing cap bolts and side bolts 13.5 Nm (10 lbf.ft)
Final torque - main bearing cap side bolts 11 to 15 45 Nm (33 lbf.ft)
Final torque - main bearing cap bolts 1 to 8 72 Nm (53 lbf.ft)
Final torque - main bearing cap bolts 9 and 10 92 Nm (68 lbf.ft)
Final torque - main bearing cap side bolts 16 to 20 45 Nm (33 lbf.ft)
Viscous fan nut 45 Nm (33 lbf.ft)
Camshaft thrust plate bolts 22 Nm (16 lbf.ft)
Secondary Air Injection adapters 33 Nm (24 lbf.ft)

TORQUE WRENCH SETTINGS
06-18
Restraint systems
TORQUE DESCRIPTION METRIC IMPERIAL
Front seat belt upper anchorage 32 Nm (24 lbf.ft)
Front seat belt reel 50 Nm (37 lbf.ft)
Front seat belt lower anchorage to seat 32 Nm (24 lbf.ft)
Second row upper anchorage 50 Nm (37 lbf.ft)
Second row seat belt reel 32 Nm (24 lbf.ft)
Second row lower anchorage 32 Nm (24 lbf.ft)
Third row upper anchorage 50 Nm (37 lbf.ft)
Third row seat belt reel 50 Nm (37 lbf.ft)
Third row lower anchorage 32 Nm (24 lbf.ft)
'B' post adjustable seat belt mounting 22 Nm (16 lbf.ft)
Seat belt pre-tensioners 32 Nm (24 lbf.ft)
Driver's side air bag 9 Nm (7 lbf.ft)
Passenger side air bag 8 Nm (6 lbf.ft)
SRS DCU10 Nm (7 lbf.ft)

TORQUE WRENCH SETTINGS
06-21
Electrical
TORQUE DESCRIPTION METRIC IMPERIAL
Alternator support stay 25 Nm (18 lbf.ft)
Alternator lead - Td5 6 Nm (4.4 lbf.ft)
Auxiliary drive belt tensioner bolt 50 Nm (37 lbf.ft)
Alternator pulley80 Nm (59 lbf.ft)
Alternator B+ nut - V8 18 Nm (13 lbf.ft)
Alternator B+ nut - V8 5 Nm (3.7 lbf.ft)
Starter motor - Td5 27 Nm (20 lbf.ft)
Starter motor solenoid 10 Nm (7 lbf.ft)
Starter motor - V8 44 Nm (32 lbf.ft)
Alternator45 Nm (33 lbf.ft)
Starter motor heat shield - V8 10 Nm (7 lbf.ft)
Horn13 Nm (10 lbf.ft)
Battery carrier bolts 28 Nm (21 lbf.ft)

MAINTENANCE
PROCEDURES 10-1
MAINTENANCE PROCEDURES
V8 engine underbonnet view
1Brake/clutch fluid reservoir filler caps
2Engine oil filler cap
3Spark plug
4Engine oil dipstick
5Coolant header tank6Battery
7Auxiliary drive belt
8ACE/PAS fluid reservoirs
9Windscreen washer reservoir

MAINTENANCE
10-2 PROCEDURES
Diesel underbonnet view
1Coolant header tank
2Brake/clutch fluid reservoir filler caps
3Engine oil dipstick
4Engine oil filler cap
5ACE/PAS fluid reservoirs6Battery
7Auxiliary drive belt
8Air cleaner
9Windscreen washer reservoir

MAINTENANCE
PROCEDURES 10-3
Seats and seat belts
Check
Front seat
Rear seat rear fixings
Rear seat front fixings1.Check seat frames are secured to floor and
show no signs of movement.
2.Check operation of seat slide and tilt
mechanisms, ensuring there is no excessive
play between seat cushion and seat back.
3.Fully extract seat belt and allow it to return
under its own recoil mechanism. Repeat for
other belts.
4. Check entire length of seat belt webbing for
signs of fraying or damage. Repeat for other
belts.