Page 568 of 667
PANEL REPAIRS
3
REPAIR WHEEL ARCH - FRONT
Remove
The procedure to change the Inner Front Wheelarch is
the same as for the Wing Upper, except for removal of
the ABS sensors and shield, if fitted.
BULKHEAD ASSEMBLY
Remove
1.Disconnect both battery leads, negative lead
first.
2.Remove front lower wing.See this Section.
3.Remove RH and LH front upper wing.See this
Section.
4.Remove headlamp mounting panels.See this
Section.
5.Remove screen aperture.See this Section.
6.Remove both front doors.
7.Remove lower fascia panel.See CHASSIS
AND BODY, Repair.
8. Models with A/C:Remove relevant A/C pipes.
9.Remove front grille.
10.Drain cooling system.See COOLING
SYSTEM, Adjustment.
11.Remove radiator and intercooler.
12. Models with A/C:Remove condensor.
13.Remove air cleaner assembly.
14.Remove heater unit.See HEATING AND
VENTILATION, Repair.
15.Remove brake servo assembly.
16.Remove heater ducts.
17.Remove both front seats.
18.Remove front carpets.
19.Release all relevant harnesses and position
aside.
20.Remove facia support bracket.
Refit
21.Prepare and clean panel joint faces. Ensure all
necessary grommets and sealant is applied to
new bulkhead.
22.Reverse removal procedure.
23.Bleed brake system.See BRAKES,
Adjustment.
24.Align headlamps.See ELECTRICAL,
Adjustment.
25.Water test after refitting.
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Page 608 of 667
86 - ELECTRICAL
CONTENTS
Page
DESCRIPTION AND OPERATION
SECURITY AND CENTRAL DOOR LOCKING 1....................................................
SECURITY AND CENTRAL DOOR LOCKING 2....................................................
ANTI-THEFT ALARM - FROM 02MY 3...................................................................
IMMOBILISATION SYSTEM - FROM 02MY 12......................................................
CENTRAL DOOR LOCKING (CDL) - FROM 02MY 15...........................................
ANTI-THEFT ALARM SYSTEM SELF TEST 17.....................................................
FASCIA CONSOLE 18............................................................................................
HEATED FRONT SCREEN - FROM 02MY 20.......................................................
HEATED FRONT SEATS - FROM 02MY 22..........................................................
ELECTRIC FRONT WINDOWS - FROM 02MY 24.................................................
PASSENGER COMPARTMENT FUSE BOX 26.....................................................
UNDER SEAT FUSE BOX 27.................................................................................
ADJUSTMENT
HEADLAMPS - ALIGN BEAM 1..............................................................................
SOLENOID/MOTOR - FRONT DOOR - ADJUST 1................................................
REPAIR
BELT - AUXILLARY DRIVE 1.................................................................................
HARNESS - INJECTORS 1....................................................................................
STARTER MOTOR 2..............................................................................................
CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) - UP TO 02MY 2...................
ALTERNATOR 3.....................................................................................................
HORN - LH 4...........................................................................................................
HEADLAMP 5.........................................................................................................
LAMP - TAIL 6.........................................................................................................
RADIO6 ..................................................................................................................
SPEAKER - FRONT 7.............................................................................................
SWITCH - TRANSMISSION BRAKE 7...................................................................
LAMP - FRONT FLASHER 8..................................................................................
BATTERY - DISCONNECT - FROM 02MY 8..........................................................
MOTOR & REGULATOR - FRONT DOOR - FROM 02MY 9..................................
SWITCH - FASCIA - FROM 02MY 10.....................................................................
HARNESS - FRONT DOOR - FROM 02MY 10.......................................................
SOLENOID/MOTOR - TAIL DOOR - FROM 02MY 11............................................
SOLENOID/MOTOR - FRONT DOOR - FROM 02MY 12.......................................
SOLENOID/MOTOR - REAR DOOR - FROM 02MY 13.........................................
HARNESS - REAR DOOR - FROM 02MY 14.........................................................
REVERSE AND FOG GUARD LAMP - BULB 15....................................................
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Page 635 of 667
86ELECTRICAL
26
DESCRIPTION AND OPERATION PASSENGER COMPARTMENT FUSE BOX
FROM 02MY
The increase in electrical systems on Defender 02MY vehicles has necessitated an increase in the number of
fuses required.
The passenger compartment fuse box now contains three rows of fuses instead of the previous two rows and
relays to control the CDL system, heated front screen, headlamps, anti-theft alarm ECU and seat heaters and
window lift system.
1.Fuse 8 - Anti-theft alarm ECU/BBUS (10A)
2.Fuse 9 - Front wiper motor and washer pump
(15A)
3.Fuse 10 - Rear wiper relay (10A)
4.Fuse 11 - ABS ECU (10A)
5.Fuse 12 - Engine Control Module (10A)
6.Fuse 13 - Brake pedal switch (10A)
7.Fuse 14 - Reverse lamp switch/Glowplugs (10A)
8.Fuse 15 - Miscellaneous relay control. See
Electrical Library (5A)
9.Fuse 16 - Cigar lighter/Heater blower (20A)
10.Fuse 17 - Radio (5A)
11.Fuse 18 - LH side lamps/trailer pick up (10A)
12.Fuse 19 - RH side lamps/trailer pick up (10A)
13.Fuse 20 - Headlamp levelling/Illumination (10A)
14.Fuse 21 - Direction indicators (10A)
15.Fuse 22 - RH headlamp dip beam (10A)
16.Fuse 23 - LH headlamp dip beam (10A)
17.Fuse 24 - RH headlamp main beam (10A)
18.Fuse 25 - LH headlamp main beam (10A)19.Fuse 26 - Rear fog lamp ECU (10A)
20.Fuse 27 - Alarm relay (10A)
21.Fuse 28 - Air conditioning blower relay (30A)
22.Fuse 29 - Air conditioning compressor
relay/cooling fan relay (20A)
23.Fuse 30 - Interior lamps/radio/alarm
LED/clock/diagnostic socket/tachometer (South
African vehicles only) (5A)
24.Fuse 31 - Hazard warning lamps (15A)
25.Fuse 32 - Heated rear window (20A)
26.Fuse 33 - Seat heat relay (20A)
27.Fuse 34 - RH window lift switch (20A)
28.Fuse 35 - LH window lift switch (20A)
29.Fuse 36 - Heated front screen (30A)
30.Relay - Heated Front Screen
31.Relay - Starter motor
32.Relay - Heated Rear Window
33.Relay - Headlamps
34.Relay - Anti-theft alarm
35.Relay - Seat heat/window lift
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Page 646 of 667
ELECTRICAL
7
REPAIR SPEAKER - FRONT
Service repair no - 86.50.15
Remove
1.Remove 4 screws securing speaker to fascia.
2.Release speaker from fascia and disconnect 2
Lucars.
3.Remove speaker.
Refit
4.Position speaker to fascia and connect Lucars.
5.Fit speaker to fascia and secure with screws.SWITCH - TRANSMISSION BRAKE
Service repair no - 86.65.45
Remove1.Release cover from transmission brake lever.
2.Remove 2 bolts and release transmission brake
lever from body.
3.Disconnect Lucar from transmission brake
warning switch.
4.Remove 2 screws securing switch from brake
lever and remove switch.
Refit
5.Fit switch to brake lever and tighten screws.
6.Connect switch Lucar.
7.Position brake lever and tighten bolts to22 Nm
(16 lbf.ft).
8.Position cover to brake lever.
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