1999 HONDA CR-V trans

't 4.
15.
Center the steering rack within its stroke.
Install the steering joint, and reconnect the steering
shaft and pinion shaft.
NOTE: Make sure the steering joint is connected as
follows.
a. Insen the upper end of the steering joint onto the
steering shaft (line up the bolt hole with the flat
on the shaft).
UPPER JOINT BOLT22 N.m12.2 kgf.m, 16lbl.ft,
STEERING JOINT
COLUMNSHAFTLOWER JOINT BOLT22 N.m12.2 kgf.m, 16lbtftl
UPPER JOINT BOLTBolt must line upwith tlat on shatt.
LOWER JOINT BOLTBolt must line up withgroove around on shaft.
PINIONSHAFT
b, Slip the lower end of the steering ioint onto the
pinion shaft.
c. Install the lower joint bolt (line up the bolt hole
with ths groove around the shaft). Be sure that
the lower joint bolt is securely in the groove in
the pinion shaft.
d. Pull on the steering joint to make sure that the
steering joint is fully seated.
e, Install the upper joint bolt,
Reinstall the steering wheel {see page'17-19).16.
17-53
17. Wipe off any grease contamination trom the ball
joint tapered section and threads then reconnect the
tie-rod ends to the steering knuckles. For'97 - 98
models; torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the slot with the pin hole. Do not align the nut
by loosening. Install new cotter pins.
CAST1T NUT(9t - 98modol!)
HEX NUTl'g!t - 00 modeb)il:l N.m14.4 ksl.m,32 tbf.f0
39 - iU N'm
lil.o - 4.8 kgl.m,
29 - 35 tbf.ftl
18.
19.
20.
21.
22.
23.
'99 - lD modeb:
COTTER PINRePlace.on reassembly, bendthe cotter Pin as shown.
With 4WD, connect the propeller shaft and transfer
assembly (see section 16).
Connect the shift linkage to the transmission (M/T:
see section 13, A,/T; see section 14).
Installthe Twc (see section 91.
lnstall the front wheels,
Fill the system with power steering fluid, and bleed
air from the system (see page 17-15).
After installation. perform the following checks.
. Start the engine, allow it to idle, and turn the
steering wheel from lock-to-lock several times to
warm up the fluid. Check the gearbox for leaks
(see page 17-23).
. Adjust the front toe (s€e section 18).
. Check the steering wheel spoke angl€. Adjust by
turning the right and left tie-rods equally, if nec-
essary.
TIE.ROO END
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6.
7.
8.
lf the clearance between the gauge body and
adjusting nut is 0.4 mm (0.02 in), the pushrod-to-
piston clearance is 0 mm. However. if the clearance
between the gauge body and adjusting nut is 0 mm,
the pushrod-to-piston clearance is 0.4 mm (0.02 in)
or more. Therefore it must be adjusted and
recheck€d.
lf clearance is incorrect, loosen the star locknut, and
turn the adjuster in or out to adjust.
. Adjust the clearance while the specified vacuum
is applied to the booster.
. Hold the clevis while adjusting.
Tighten the star locknut securely.
Remove the special tool.
0 - 0.4 mm (0 - 0.02 inl
Adjust the pushrod length as shown if the
is removed,
booster
11610.5 mm{4.6 t 0.02 inl
PUSHRODLOCKNUT1.5N.m 11.5 kgf.m. '11 lbtfl)
Install the master cylinder (see page 19-13).
9.
STAR LOCKNUT22 N.m12.2 kgt m. 16 lbtftl
10.
(Check valve is built-in)
Brake Booster Inspection
FunctionalTest
1. With the engine stopped, press the brake pedal sev-
eral times to deplete the vacuum reservoir. thenpress the pedal hard, and hold it for 15 seconds. lf
the pedal sinks, either the master cylinder is
bypassing internally, or the brake system (master
cylinder, lines, modulator, proportioning valve. or
caliper) is leaking.
2. Start the engine with the pedal pressed. lf the pedal
sinks slightly. the vacuum booster is operating nor-
mally. lf the pedal height does not vary, the booster
or check valve is faultv.
3. With the engine running, press the brake pedal light-
ly. Apply just enough pressure to hold back auto-
matic transmission creep. lf the brake pedal sinks
more than 10 mm (3/8 in.) in three minutes, the mas-
ter cylinder is faulty. A slight change in pedal height
when the Ay'C compressor cycles on and off is nor-
mal. (The Ay'C compressor load changes the vacuum
available to the booster.)
Leak Test
1.Press the brake pedal with the engine running, then
stop the engine. lf the pedal height does not vary
while pressed for 30 seconds, the vacuum booster is
OK. lf the pedal rises, the booster is faulty.
With the engine stopped, press the brake pedal sev-
eral times using normal pressure. When the pedal is
first pressed. it should be low, On consecutive appli-
cations, the pedal height should gradually rise. lf thepedal position does not vary. check the booster
check valve.
Boostor Chock Valve Test
1. Disconnect the brake booster vacuum hose at the
booster.
2. Start the engine, and let it idle. There should be vac-
uum. lf no vacuum is available, the check valve is
not working properly. Replace the brake booster
vacuum hose and check valve. and retest.
ERAKE BOOSTERVACUUM HOSE
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ABS Control
The ABS control unit detects the wheel speed based on the wheel sensor signal it received, then it calculates the vehicle
speed based on the detected wheel speed. The control unit detects the vehicle speed during deceleration based on the
rate of deceleration.
The ABS control unit calculates the slip rate of each wheel, and it transmits the control signal to the modulator unit
solenoid valve when the slip rate is high
The pressure reduction control has three modes: pressure reducing, pressure retaining, and pressure intensi{ying modes.
Self-diagnosis Function
The ABS control unit is equipped with a main cPU and a sub cPU, that check each other for problems.
The CPUs check the circuit of the system.
When the CPUS detect failure, they shift to the "system down mode" or the "control inhibition mode".
The self-diagnosis can be classitied into these four categories:
O: Initial diagnosis
O: Except ABS control
O; During ABS control
@: During warning
On-board Diagnosis Function
The ABS system can be diagnosed with the Honda PGM Tester.
The ALB Checker cannot be used with this system. For air bleeding. and checking wheel sensor signals, use the Honda
PGIM Tester. See the Honda PGM Tester user's manuals for specific operating instructions.
(cont'd)
19-29
ABS CONTROL I-INIT
MODEABSINDICATOR LIGHTMAIN
RE LAY
SOLENOID
VALVERestan conditionDTC
SYSTEM
DOWNONNo
operatron
Drive
inhibitionOperation*rlgnition
switchOFF - oN (ll)Memory
CONTROL
INHIBITIONONNo
operaton
Drive
inhibitionOperationAutomaticlVemory
*1: Except CPU failure
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Frame Repair Chart
(cont'd)
Side view:
Unit: mm (in.)
0: Inner diamete.
POINT d3
o15 {0.591 For Trensmission Mount
d15 10.591 For Trrnsmi3donMount
POINT d1
t13 10.5'll For Transmb3ionMount
POINT el
613 10.51) For TransmirsionMouni
z
t13 {0,511 For Engin6 Mount
M10 x Pl.25
t13 10.51) For Uppcr Arm
.25
POINT,1710.67)Fof Re.r Beam
o12 (0.,171 For Right Front Stop
POINT c1
o16 10.631 Locate Hole
612 {0.47} For Left Front Stoo
b2
r12 {0.47) For Left Front StoD
t5011.97| Locrt. Hol.
POINT
t17 10.671 Fo. R..r
r'17 10.671 For Rcar Bo.mt12 {0.47} For Right Front Stop
POINT c2
130POINT h1
DamperLower BushingPoint
o11 (0.{31 For Engine Mount
20-108
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Component Location
Index (cont'dl
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section (24) before performing repairs or service.
BECIRCULATION CONTROL MOTOR4P CONNECTOR
EVAPORATOR TEMPERATURE SENSORTesl, page 22-44POWER TRANSISTOR3P CONNECTOR
AIR MIX CONTROL MOTORReplacement, page 22-43lest, page 22-13
BLOWER MOTOB2P CONNECTOR
BLOWER MOTOR HIGH RELAYTest, page 22-45
HEATER SUB.HARNESS
7P CONNECTOR
DASHBOARD WIRE HARNESS
HEATER CONTROL PANEL8P AND 2OP CONNECYORS
22-6
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cnNj@_snN
GRY
PNK/BLK
NED/8LU
REO/YEL
YEL/BLU
8RN/WHT
GRNI/VHT
GRN/RED
POWERTRANSISTOR
c401c402
22-9
4
ORNMHT
Fg"{
EVAPONATORTEMPERATURE SENSOR
fi3'.Hfi|$l#i9D>
"'"-
DASH LTGHTS _/4EE|GHTNESS < l_ REDCONTROLLER -!
REAR
fllf$!S,* (l aLurrLRELAY
O:8P coNNEcToR
n :20P c0NN€CToR
YEL/RED
GRN/YEL
8LU/8LK
BRN
YEL
s5v s coM
AMD P AIR MIXCONTROLMOTOB
HOT
VENT
B/LI/lODEH CONT8OLl
10T0RH/D MDEF
HEATER CONTROL PANEI-
8LK
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Troubleshooting
Blower Motor Speed
Recirculation indicator light indicates Diagnostic Trouble Code (DTC) 2: A problem in the blower motor circuit
The speed of the blower motor is controlled by signals sent from the heater control panel
POWER TRANSISTOR 3P CONNECTOR
1
2)3
f
BLK
Wire side of female terminals
JUMPERWIRE
HEATER CONIROL PANEL 2OP CONNECTORWire side oI fgmale t€rminals
12,/1,/68I10
't112131ia't51611181920
LI GRN/BLK
o
LT GBN/BLK
Blower motol only runs on highspood position; h does not run inany othe. speod positions.
Self-diagnosis circuit check indi-cates a problem in the blowermotor circuit,
Chack lor.n open in the wire:1. Disconnect the power transis-tor 3P connector.2. Check for continuity betweenthe No.3 terminal and bodygro(1nd.
Chock for.n op.n in thc wirobotween ihe powa. transistorrnd body ground, It tho wir. is
OK, check for poor ground atG,O1 .nd G4o2.
ls there continuity?
Chsck for an opon in the wire:'1. Connect the No. 1 and No. 3t€rminals of the power tran-sistor 3P connector with ajumper ware.2. Turn the ignition switch ON {ll).
Repair op6n in the wiro betwoontho Dower transi3tol and theblowor motor.
Check tor an open in tho wire:1. Turn the ignition switch OFF.2. Disconnect the iumper wire.3. Remove the heater controlpanel (see page 22-46).4. Check for continuity botweenthe No. 20 terminal of theheater control panel 20P con-nector and the No.2 terminalof the power transistor 3Pconnectof,
R€pair opon in tho wire betwoenth6 oowor ttan3i3tor and th6hoatar control oanel.
NOTE: lf the blower motor doesrun at all, refer to page 22-16.
10 page 22-15
22-14
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From page 22-14
Chock for a short in the wire:Check tor continuity between theNo. 20 terminal of the heater con'trol panel 20P connector and bodyground,
R.p.ir short in the wire betwoenth. herter control Denel snd theoowor tranSastor.
Check to. an open in the wire:1. Turn the ignition swilch ON (ll).
2. Measure the voltage betweenthe No. I terminal of theheater control panel 8P con-nector and body ground.
Repair opan in the wire betwaentho heatsr cont.ol o.nel and theblower motor.ls there battery voltage?
Chock th6 power iransistor:1. Turn the ignition switch OFF.2. Reconnect the heater controlpanel 8P and 20P connectors.3. Test the power transistor (seepage 22 44).
ls the power transistor OK?
Chec* for loo3e wires or Door oon-neclions at the heater controlpanel 8P and 20P connoctors andat lhe power tran3istor 3P connec-tor. lf lhe connectiorc are good,substituta , known-good hoatercontrcl pan6l, and r€check. ll thesymptom/indication goes away.replecg th6 original heater controloanel.
HEATER CONTROL PANEL 2OP CONNECTOR
2,/1,/l/68910
1112131a151617181920
LT GRN/BLK
o
Wire side of female terminals
HEATER CONTROL PANEL 8P CONNECTOR
BLU/8LK
Wire side of female terminals
1
4678
22-15
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