!
Fuel and Emrsslons
SoecialToofs .....,...."..,. 11-2
Component Locations
lndex ....................., ......... 11-3
Svstem Description
Vacuum Connections ................,,..,.. ......... 11-12
Electrical Connections ...............,.,.,... ....... 11-29
System Connectors ........,.,.,.......................... 1 1-51
Troubleshooting
Troubleshooting Procedures ................. .. 11-81
Engine Control Module/PowertrainControl Module TerminalAfiangement ....,.,..... 11-88
Diagnostic Trouble Code Chart .................,., 11.97
How to Read Flowcharts .,.......................... . 11-103
PGM-Fl System
System Description ...... 11-10,1
Troubleshooting Flowcharts
Engine Control Module/PowertrainContlol Module ........ 11-107
Manitold Absolute Pressure Sensor .....'. . ... 11-115
fntake Air Temperatuie Sensor ..... . . ., . 11'121
Engine Coolant Temperatuae Sensol ........., 11-128
Throttle Position Sensor ...................,........... 11-132
Primary Heated Orygen Sensor (Sensor 1l ... 11-139
Secondary Heated Oxygen Sensor(Sensor 21.................................................... 1 1-153
Heated Oxygen Sensor Heater ...................,. 11-157
Fuel Supply System ...... 11-164
Random Mislire ......., ..11-166
Misfire Detected in One Cylindsr ................. 11-167
Knock Sensor .,.,............ 11-170
CKP/TDC/CYP Sensor ................................... 11'172
Vehicle Speed Sensor ...........,......,...,.,........... 1t-176
Barometric Pressure Sensor ...............,......... I 1-178
Electrical Load Detector,.,,............................ 1 1-179
CKF Sensor .................... 11-183
ECM/PCM Internal Circuit ............................. I 1-188
A/T Signal {TMA/TMBI .................................. I 1-189
ldle Control System
System Doscriplion ............ 11-190
Troubleshooting Flowcharts
ldle Control System ...... 11-192
ldle Air Control Va1ve .................................... I 1-19i1
Starter Switch Signal .................................... 1 1'202
Air Conditioning Signal ................................. 11'201
Ahernator FR Signal .................................... . 1 1-208
BrakeSwitch Signal ..................................... f 1"210
Power Sleering Prossure Switch Signal ......11-212
A/T Gear Position Signal ............................... 11-216
Clutch Swiich Signal ................................-.... 11-214
ldte Speed Setting . .............11-220
Fuel Supply System
Fuel Lines .,...................,.,.,.,11-221
Fuef Tube/Ouick-Connect Fittings ..........,.,........ 11 -227
System Description ....'.... 11-230
Fuel Pressure .......,.,,........... 11-230
Fuef fniectors ......................11-232
Fu€f Pressure Regulator .....,.......................'...,. 11-231
Fuef Fifter ............................11-235
Fuel Pump .............'.......'.... 11-236
PGM-FI Main Relay .............11'237
Fuel Tank ................ ....,...'.'.' 11'211
Intake Air System
System Description ....-.-.....11-243
Air Cfeaner ...........,......."". .11-211
Throttle Cable .....................11-211
Throttfe Body ........ ..'... . . .,.11-211
Fuel Iniestion Air Control System ,.,.,....-........... 11-250
Emission Control System
System Description .-..........11-252
Taifpip€ Emission ...............11-252
Three Way Catafytic Convert€r ............,.,,.,.,.,.... 11 -252
Exhaust Gas Racirculaiion System ...,.,,,,.,.,.,.,,. 11'254
Positive Crankcas€ Ventilation System .... . . .. 11-266
Evaoorative Emission Controls ..................,,..,.,. 11 -267
Dl6Y5 engine ('96 - 97 modelsl:
o
,6i
@
o@€)@o
@(il(i'
PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2S,
SENSOR 1'SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2S. SENSOR 2l
MANIFOLD ABSOLUTE PRESSURE {MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECTI SENSOR
INTAKE AIR TEMPERATURE IIAT) SENSOR
KNOCK SENSOR (KS)
CRANKSHAFT SPEED FLUCTUATTON (CKF} SENSOR
IOLE AIR CONTROL (IAC} VALVE
THROTTLE BODY (TBI
FUEL INJECTORFUEL PULSATION DAMPER
FUEL FILTERFUEL PRESSURE REGULATORFUEL PUMP IFPIFUEL TANK
:li Vacuum hose No*: CVT only
FUEL TANK EVAPORATIVE EMISSTON {EVAP) VALVE
AIR CLEANERRESONATORPOSITIVE CRANKCASE VENTIL/ATION IPCVI VALVE
EXHAUST GAS RECIRCULATION IEGR) CONTROL
SOLENOID VALVEEXHAUST GAS RECIRCULATION (EGRI VALVE
EXHAUST GAS RECTRCULATION IEGRI VALVE LIFT
SENSOREVAPORATIVE EMISSION IEVAPI PURGE CONTROL
SOLENOID VALVEEVAPORATIVE EMISSION {EVAP} CONTROL CANISTER
EVAPORATIVE EMISSION {EVAP} TWO WAY VALVE
THREE WAY CATALYTIC CONVERTER (TWCI
{Do(D
@@
@@
@
@@@
(cont'd)
1 1-19
!'a
System Description
Vacuum Connections (cont'd)
D16Y5 engine ('98 modet):
-: Vacuum hose No,*: CW only
(9 POSITIVE CRANKCASE VENTILATION {PCV} VALVE?!J EXHAUST GAS BECIRCULATION (EGR}CONTROLSOLENOIO VALVE'1 ExHAUST GAs RECIRCULATIoN IEGRI VALVE22 EXHAUST GAS RECIRCULATION {EGR} VALVE LIFISENSOR€J EvApoRATtvE EMtsstoN {EvAp} puRGE coNTRoLSOLENOID VALVEq4 PURGE JOINT@ EVAPoRATIVE EMIssIoN {EVAP) coNTRoL CANISTER@ EVAPORATIVE EMISSION IEVAP} BYPASS SOLENOIDVALVE?? EVAPORATIVE EMISSION {EVAP) THREE WAY VALVEITII EVAPORATIVE EMISSION IEVAP} CONTROL CANISTERVENT SHUT VALVEO FUEL TANK PRESSURE sENsoRQlI EVAPORATIVE EMISSION {EVAP}TWO WAY VALVE8' THREE WAY CATALYTIC CONVERTER {TWCI
il) PRIMAFY HEATED OXYGEN SENSOR IPRIMARY HO2S.SENSOR 1)O SECoNDARY HEATEo oxYGEN sENsoR {sEcoNDARYHO2S. SENSOB 2)iq] MANIFOLD ABSOLUTE PRESSURE (MAPI SENSORO ENGINE COOLANT TEMPERATURE IECT) SENSOR5 INTAKE AIR TEMPERATURE {IATI SENSOR! KNOCK SENSOR tKSlO CRANKSHAFT SPEED FLUCTUATIoN {cKF) sENsoFO IDLE AIR coNTRoL {IAc) vALvE99 THROTTLE BODY ITBI@ FUEL INJECToRO FUEL PULSATION DAMPER@ FUEL F -TER@ FUEL PRESSURE REGULAToR[4 FUEL PUMP IFPI(9 FUEL TANK(D FUEL TANK EVAPoRATIVE EMIssIoN IEVAPI VALVEO' AIR CLEANER(D RESoNAToR
11-20
D16Y5 engine ('99 - 00 modelsl:
O) PRIMARY HEATED OXYGEN SENSOR (PBIMARY HO2S,
SENSOR 1)
O SECONDARY HEATEO OXYGEN SENSOR {SECONDARY
HO2S. SENSOR 2)
6] MANIFOLD ABSOLUTE PRESSURE IMAPI SENSOR
rO CruCIruC COOUruT TEMPERATURE IECTI SENSOR
o rrurlxe ln ETUpERATURE 0AT) SENSOR
.d KNOCK SENSOR (KS}
O CN,NruXSXITT SP:ED FLUCTUATION (CKFI SENSOR
@ rou an corurnoL 0Ac) valvE
O THROTTLE BODY (TB)
@ FUEL INJECTOR
E) FUEL PULSATION OAMPER
t? FUEL FILTER
G) FUEL PRESSURE REGULATOR
OI FUEL PUMP (FP)
Gi FUEL TANK
G) AIR CLEANERfi? RESONATOR
Gl posmvr cnglrcAsE VENTILATION (PCV) VALVE
@ EXHAUST GAS RECIRCULATION IEGR} CONTROL
SOLENOID VALVE6 EXHAUST GAS RECTRCULATION (EGR) VAI-VE
rf exxlust cls nectRcuLATloN IEGR) vALvE LIFT
SENSOR@ EVAPORATIVE EMISSION (EVAPI PURGE CONTNOL
SOLENOID VALVE
O} PURGE JOINTio :vaponanve eutssloN (EVAP) coNTRoL cANlsrER
d rvlponlrtve EmtsstoN tEvAPl BYPASS soL-eNolD
VALVE
6 EVAPORATIVE EMISSION {EVAP) CONIROL CANISTER
FILTER
@ EVAPORATIVE EMISSION (EVAPI CONTROL CANISTER
VENT SHUT VALVEOA FUEL TANK PRESSURE SENSOR
6 :vlponlnvg er,/tlssloN tEvAPl TWO WAY VALVE
6 oNgoano nerueltNc vAPoR REcovERY {onvRl VENT
SHUT VALVE
€!) ONBOARD REFUELING VAPOR RECOVERY (ORVRI VAPOR
RECIBCULATION VALVE
@ THREE WAY CATALYTIC CONVERTER (TWCI
(cont'd)
11-21
L
System Description
Vacuum Connections (cont'd)
D16Y8 engine ('96 sedan, '97 sedan: KA, KC modelsl:
PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S.SENSOR SECONOARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2lMANIFOLD ABSOLUTE PRESSUBE {MAPI SENSORENGINE COOLANT TEMPERATURE {ECTI SENSORINTAKE AIR TEMPERATUFE IIATI SENSORKNOCK SENSOR IKSICRANKSHAFT SPEED FLUCTUATION {CKFI SENSORIDLE AIR CONTROL IIACI VALVETHROTTLE EODY (T8)FUEL INJECTORFUEL FILTER
FUEL PRESSURE REGULATORFUEL PUMP {FPIFUEL TANKFUEL TANK EVAPORATIVE EMISSION IEVAP} VALVEAIR CLEANERRESONATORPOSITIVE CRANKCASE VENTILATION {PCV} VALVEEVAPORATIVE EMISSION IEVAP) PURGE CONTROLSOLENOID VALVEEVAPORATIVE EMISSION IEVAPI CONTROL CANISTEREVAFORATIVE EMISSION IEVAP} TWO WAY VALVETHREE WAY CATALYTIC CONVERTER (TWC'
{M/T}
i@l: F@i
HiiFl
(A/T)
I ENGINE I
I coor-rruri
i@ i+ il/A. nfi |(Or)l /U[ |)l#t,/,6
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11-22
D16Y8 engine l'96 coupe.'97 coup6: all models.'97 sodan: KL modol.'98 modell:
?
3-
a67.a
9,!
1?
!1{r5
PRIMARY HEATEO OXYGEN SENSOR IPRIMARY HO2S,
SENSOR 1)SECONDARY HEATED OXYGEN SENSOR ISECONDARY
HO2S. SENSOR 2l
MANIFOLD ABSOLUTE PRESSURE IMAPI SENSOR
ENGINE COOLANT TEMPERATURE IECTI SENSOR
INTAKE AIR TEMPERATURE (IATI SENSOR
KNOCK SENSOR {KS)CRANKSHAFT SPEED FLUCTUATION ICKFI SENSOR
IOLE AIR CONTROL {IAC) VALVE
THROTTLE BODY ITBIFUEL INJECTORFUEL FILTERFUELPRESSURE REGULATOR
FUEL PUMP IFPIFUEL TANKFUEL TANK EVAPORATIVE EMISSION IEVAP)VALVE
AIR CLEANERRESONATORPOSITIVE CRANKCASE VENTILATION (PCV) VALVE
EVAPORATIVE EMISSION IEVAPI PURGE CONTROL
SOLENOID VALVEEVAPORATIVE EMISSION {EVAPI CONTROL CANISIER
EVAPORATIVE EMISSION IEVAPI BYPASS SOLENOIO
VALVEEVAPORATIVE EMISSION {EVAPI THREE WAY VALVE
EVAPORATIVE EMISSION IEVAPI CONTROL CANISTER
VENT SHUT VALVEFUEL TANK PRESSUFE SENSOREVAPORATIVE EMISSION IEVAP) TWO WAY VALVE
THREE WAY CATALYTIC CONVERTER ITWCI
@o@@
@@
@@
@@@
(cont'd)
11-23
System Description
Vacuum Connections (cont'dl
D16Y8 engine l'99 - 00 modetsl:
(]-i PAIMARY HEATEO OXYGEN SENSOR {PRIMARY HO2S,SENSOR 1)..2r SECONOARY HEATEO OXycEN SENSOB ISECONDARYHO2S, SENSOR 2li3) MANIFOLD ABSOLUTE PBESSURE {MAPI SENSORO ENGINE cooLANT TEMPERATURE (ECTI sENsoR(5) INTAKE AIR TEMPERATURE {IAT} sENsoRG] KNOCK SENSOR IKSI?r CRANKSHAFT SPEEo FLUCTUATTON {CKF) SENSOR.O IDLE AIR coNTRoL {IAc)vALvEi-9] THROTTLE BOOY {TB)(O FUEL INJECToRI]'i FUEL FILTER.O FUEL PRESSURE REGULAToR[t FUEL PUMP {FPl.D FUEL TANKil' AIR CLEANERTD RESONATORO FUEL TNJEC oN AtR tFtA) coNTRoL vAt_vE.19 POSITIVE CRANKCASE VENTILATION {PCVI VALVE
.19) EVAPORATIVE EMIssIoN {EVAP) PURGE coNTBoLSOLENOID VALVE€g PURGE JorNTtj EVApoRATtvE EMtsstoN {Evap} coNTRoL cANtsTERC4 EVAPONANVE EMISSION (EVAP) BYPASS SOLENOIDVALVE
?3 EVAPORATIVE EMISSION {EVAP} CONTROL CANISTERFILTERA4 EVAPoBATIVE EMIssIoN (EVAP) coNTRoL CANISTERVENT SHUT VALVEC! FUEL TANK PRESSURE sENsoREO EVAPOBATIVE EMISSION (EVAP) TWO WAY VALVEe? oNBoARD REFUELtiIG vApoR REcovERy {oRvR} VENTSHUT VALVE@ oNBoARD REFUELTNG vapoR REcovERy (oRvR) vapoRRECIRCULATION VALVEiP THREE WAY CATAI.YTIC CONVEBTER {TWCI
'- *o'*- -
COOLANT
]L
nrl
L
ii8'x'", *
--j IIM TTI ^n 14 [l(2i)-fr l-1ry|
11-24
System Description
Vacuum Connections (cont'd)
Dl6Y7 angin6 ('97 coup.: KL mod€l, sedan: KL (LX) model,,9g modet):
i1] PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S,SENSOR 1)E) SECONDARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2l€l MANTFOLD ABSOT_UTE PRESSUnE tMAp) SENSOR€r ENGINE COOLANT TEMPERATURE |ECT) SENSOR€] INTAKE AIR TEMPERATURE IIAT} SENSOR6 CRANKSHAFT SPEED FLUCTUATION ICKFI SENSOR17 IOLE AIR CONTROL IIACI VALVE@ THRoTTLE BoDY {TBIO FUEL INJEGToR(9 FUE|- FTLTEFO FUEL PRESSURE REGULAToR@ FUEL PUMP {FPI(D FUEL TANK@ FIFL TANK EVAPoRATIVE EMIssIoN {EVAPIVALVE(, AIR CLEANER
(tO RESONATORl? PoSITIVE cRANKcAsE VENTILATIoN IPcv}VALVEIA EVAPORANVE EMISSION TEVAPI PURGE CONTROLSOLENOID VALVE19 EVAPORATIVE EMISSION IEVAPI CONTROL CANISTERE EVAPORATIVE EMISSION (EVAPIBYPASS SOLENOIDVALVE€' EVAPoRATIVE EMIssIoN IEVAPI THREE wAY vALvEQ' EVAPORATIVE EMISSION IEVAPI CONTROL CANISTERVENT SHUT VALVE@ FUEL TANK PRESSURE sENsoR{?1! EVAPORANVE EMISSION IEVAPI TWO WAY VALVE?5 THREE WAY CATALYTIC CONVERTER ITWC'
11-26