1999 HONDA CIVIC ABS pump

Dl6Y7 engins ('99 - 00 modelsl:
PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2S,
SENSOR 1)iiconoanv neareo oxYGEN sENsoR ISECoNDARY
HO2S, 9ENSOR 2)MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT} SENSOR
INTAKE AIR TEMPERATURE (IATI SENSOR
CRANKSHAFT SPEED FLUCTUATION ICKFI SENSOR
IOLE AIR CONTROL (IAC} VALVE
THROTTLE BODY (TBl
FUEL INJECTORFUEL FILTERFUEL PRESSURE REGULATOR
FUEL PUMP (FP)
FUEL TANKAIR CLEANERRESONATOR
6d POSITIVE CRANKCASE VENTILATION (PCV) VALVE
6 rvapoamve eutssloN tEvAP) PURGE coNTRoL
SOLENOID VALVECO PURGE JOINT6 evlponnnve eutssloN (EvAPl coNTRoL cANlsrER
i evlponnnve eussloN {EVAP} BYPASS solrNolD
VALVE
6) EVAPORATIVE EMISSION (EVAPI CONTROL CANISTEN
FILTER
@ EVAPORATIVE EMISSTON (EVAP) CONTROL CANISTER
VENT SHUI VALVEA FUEL TANK PRESSURE SENSON
d rvlpoamve emtsstoN tEvAPl rwo wAY vALvE
6 orueonno nerueLING vAPoR REcovERY loRvnl vENT
SHUT VALVE
€) ongolno neruellNc VAPOR RECOVERY {ORVR) VAPOR
RECIRCULATION VALVE
€) THREE WAY CATALYTIC CONVERTER (TWC)
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(cont'd)
11-27

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System Description
Vacuum Connections (cont'd)
816A2 engine:
@ EvApoRATtvE EMtsstoN tEvAp) puRGE coNTRoLSOLENOID VALVE@ PURGE JoINT€t EvApoRATtvE EMtsstoN (EVApt coNTRoL caNtsTERQA EVAPORATIVE EMISSION (EVAP) BYPASS SOLENOIDVALVE
@ EVApoRATtvE EMtsstoN lEvApl coNTRoL caNtsrERFILTER@ EvApoRATtvE EMtsstoN {EvApt coNrRoL cANtsrERVENT SHUT VALVE@ FUEL TANK PRESSURE sENsoRGI EVAPORATIVE EMISSION (EVAP} TWO WAY VALVE@ ONBOARD REFUETING VAPOR RECOVERY {ORVR} VENTSHUT VALVE@ oNBoAnD REFUELING vApoR REcovERy (oRvRl vApoR. RECIRCULATION VALVE(c} THREE WAY CATALYTIC CONVERTER {TWCI
(' PRIMARY HEATED OXYGEN SENSOR IPRIMARY HO2S.SENSOR 1l.?) SECONDARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2)13] MANIFOLD ABSoLUTE PRESSURE (MAP) sENsoBi' ENGINE COOLANT TEMPERATURE IECT) SENSORO INTAKE AIR TEMPERATURE ITATI SENSORi6l KNOCK SENSOR {KS}O oRANKSHAFT SPEED FLUCTUATIoN {cKF} sENsoR@ IDLE AIR coNTRoL (IAc} VALVE€) THRoTTLE BoDy trB|(D FUEL INJECToRO FUEL PULSATIoN DAMPER[D FUEL FILTER@ FUEL PRESSURE REGULAToR!I FUEL PUMP IFP)f,' FUEL TANK(iD ArR CLEANERt' RESONAToR'.1]i POSITIVE cRANKcAsE VENTILATIoN {Pcv} VALVE
11-28

I
Fuel Tube/Ouick-Gonnect Fittings
Precautions
!@ Do not smoke while working on the fuel
system, Keep open flames away from your work a.ea'
The fuel tube/quick-connect fittings assembly connects
the in tank fuel pump with the fuel feed pipe. For remov-
ing or installing the fuel pump and fuel tank, it is neces-
sary to disconnect or connect the quick-connect fittings.
Pay attention to lollowing:
. The fuel tube/quick-connect fittings assembly is not
heat-resistant; be careful not to damage it during
welding or other heat-generating procedures
. The fuel tube/quick-connect fittings assembly is not
acid-proof; do not touch it with a shop towel which
was used for wiping battery electrolyte. Replace the
fuel tube/quick-connect fitlings assembly if it came
into contact with electrolyte or something similar.
. When connecting or disconnecting the fuel tube/
quick connect liltings assembly, be careful not to
bend or twist it excessively. Replace it if damaged
A disconnected quick-connect fitting can be reconnecled,
but the retainer on the mating pipe cannot be reused
once it has been removed from the pipe. Replace the
retatner wnen
. Replacing the fuel pump.
. Replacing the fuel leed pipe.
. lt has been removed lrom the PiPe.. lt is damaged.
ACCESS PANEL
I
Disconnestion
!@ Do not smoke while working on the luel
system. Keep open llames away lrom youl work area.
1. Relieve fuel pressure (see pages 11'230,2311.
2. Check the tuel quick-connect tittings for dirt, and
clean if necessary.
3. Hold the connector with one hand and press down
the retainer tabs with the other hand, then pull the
connector off.
NOTE:
o Be carelul not to damage the pipe or other pans
Do not use tools.
. lf the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.
. Do not remove the retainer from the pape; once
removed, the retainer must be replaced with a
new one.
LOCKING PAWL
BETAINER TAB
CONNECTOR
Check the contact area o{ the pipe for dirt and dam-
age.
. lf the surface ls dirty, clean it.
. lf the surface is rusty or damaged, replace the
fuel pump or fuel feed piPe.
4.
(cont'd)
11-227
PIPE

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Belore connecting a new fuel tube/quick-connect fining
assembly, remove the old retainer from the mating pipe
with thetabs pulled
apan, removeand discard the
I
retarner
New FUEL TUBE/OUICK.CONNECTFITTING ASSEMELY
3. Align the quick-connect fiftings with the pipe, and
align the retainer locking pawls with the connector
grooves. Then press the quick-connect fittings onto
the pipe until both retainer pawls lock with a click-
ing sound.
NOTE: lf it is hard to connect, put a small amount
of new engine oil on the pipe end.
Connection with new retainer:
4. Make sure the connection is secure and the pawls
are firmly locked into place; check visually and by
pulling the connector.
RCTAINER
Reconnect the battery negative cable, and turn the
ignition switch ON (ll). The fuel pump will run for
about two seconds, and fuel pressure will rise.
Repeat two or three times, and check that there is
no leakage in the fuel supplv system
11-229

L-
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Anti-lock Brake System (ABSI
Special Tools ............. 19-44
Component Locations ......................... 19-45
Anti-lock Brake System (ABS)
Features/Construction ..................., 19-46
Operation ............... 19-47
Circuit Diagram ......... 19-50
ABS Control Unit Terminal
Arrangement ......... 19-52
Troubleshooting Precautions ............. 19-54
Diagnostic Trouble Code (DTCI
Diagnostic Trouble Gode (DTCI
Indication ........... 19-56
DTC Erasure ........... 19-57
Symptom-to System Chart ............. 19-58
Troubleshooting
ABS Indicator Light Does Not
Come On ............ 19-60
ABS Indicator Light Does Not
Go Off ............................................ 19-62
Wheel Sensor ........ 19-64
Solenoid ................. 19-60
ABS Pump Motor ............................. 19-68
Main Relay ............. 19-71
lgnition Voltage .... 19-73
Central Processing Unit {CPU} ........ 19-74
Modulator Unit
Removal/lnstallation ....................... 19-75
ABS Control Unit
Replacement ......... 19-76
Pulsers/Wheel Sensors
Inspection .............. 19-76
Wheel Sensor Replacement ............ 19-77
t/

Component Locations
ta
SERVICE CHECK CONNECTOR {2PIBIGHT.REAR WHEELSENSOR CONNECTORMOOULATOR UNITABS CONTROL UNIT
RIGHT-REAR WHEEL SENSOR
LEFT.R€AR WHEELSENSOR CONNECTOR
J
UNDER.DASH FUSE/RELAY 8OX
LEFT.FRONT WHEEL SENSOR
ABS +B (20 A) FUSE
UNDER.HOOD FUSE/RELAY BOX
lcl lilo Al FUSE
ABS INDICATOR LIGHT
UNOEF.DASI{ FUSE/RELAY BOX
HORN/STOP I15 A) FUSE
UNDER.HOOO ABS FUSE/RELAY BOX
PUMP MOTOR {'O A} FUSE
PUMP MOTOR BELAY
E
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METEB I7.5 AI FUSE
0
0
0
00000 n
00000 u
BR DEF RLY 17,5 A) FUSE
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MTR CHECK (7.5 AI FUSE
19-45

Anti-lock Brake System {ABS)
Operation (cont'dl
ABS Modulator
The ABS modulator consists of the inlet solenoid valve, outlet solenoid valve, reservoir, pump, pump motor and thedamping chamber.
The modulator reduces the caliper fluid pressure directly, and it is also referred to as a circulating type because the brake fluidcirculates through the caliper, reservoir and the master cylinder.The hydraulic control has three modes: pressure reducing, pressure retaining, and pressure intensifying.The hydraulic circuit is the independent four channel type, one channel for each wheel.
RF LR
Pressure intensifying mode: Inlet valve open, outlet valve closed
Pressure retaining mode:
Pressure reducing mode:
Motor operation mode:
rN: INLETVALVE {NORMALtY OpENIOUT: OUTIET VALVE {NORMALIY CTOSED)Master cylinder fluid is pumped out to the caliDer.Inlet valve closed, outlet valve closedCaliper fluid is retained by the inlet valve and outlet valve.Inlet valve closed, outlet valve oDenCaliper fluid flows through the outlet valve to the reservoir.When starting the pressure reducing mode, the pump motor is ON.When stopping ABS operation, the pump motor is OFF.The reservoir fluid is pumped out by the pump, through the damping chamber, to the mastercvlinder.
PUMP MOTOR
19-48

L
Wheel Soeed and Modulator Contlo
t
OUTLETVALVE ON
OFF
INLETVALVE ON
OFF
t\,40ToR
ON
OFF
when the wheel speed drops sharply below the vehicle speed, the inlet valve closes to retain the caliper fluid pressure
When the wheel speed drops further, the outlet valve opens momentarily to reduce the caliper fluid pressure. The pump
motor starts at this time.
As the wheel speed is restored, the inlet valve opens momentarily to increase the caliper fluid pressure.
Wheel SensoJ
The wheel sensors are the magnetic contactless type
As the gear pulser teeth rotate past the wheel sensor's magnetic coil, AC current is generated The AC frequency changes
in accordance with the wheel speed. The ABS control unit detects the wheel sensor signal frequency and thereby detects
the wheel speed.
There are four wheel sensors, one for each wheel
The gear pulser has 50 teeth.
EEL SPEED
at LOW SPEEDgl
=o
GEAR PULSEBWHEEL SENSOBat HIGH SPEED
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19-49