!
Fuel and Emrsslons
SoecialToofs .....,...."..,. 11-2
Component Locations
lndex ....................., ......... 11-3
Svstem Description
Vacuum Connections ................,,..,.. ......... 11-12
Electrical Connections ...............,.,.,... ....... 11-29
System Connectors ........,.,.,.......................... 1 1-51
Troubleshooting
Troubleshooting Procedures ................. .. 11-81
Engine Control Module/PowertrainControl Module TerminalAfiangement ....,.,..... 11-88
Diagnostic Trouble Code Chart .................,., 11.97
How to Read Flowcharts .,.......................... . 11-103
PGM-Fl System
System Description ...... 11-10,1
Troubleshooting Flowcharts
Engine Control Module/PowertrainContlol Module ........ 11-107
Manitold Absolute Pressure Sensor .....'. . ... 11-115
fntake Air Temperatuie Sensor ..... . . ., . 11'121
Engine Coolant Temperatuae Sensol ........., 11-128
Throttle Position Sensor ...................,........... 11-132
Primary Heated Orygen Sensor (Sensor 1l ... 11-139
Secondary Heated Oxygen Sensor(Sensor 21.................................................... 1 1-153
Heated Oxygen Sensor Heater ...................,. 11-157
Fuel Supply System ...... 11-164
Random Mislire ......., ..11-166
Misfire Detected in One Cylindsr ................. 11-167
Knock Sensor .,.,............ 11-170
CKP/TDC/CYP Sensor ................................... 11'172
Vehicle Speed Sensor ...........,......,...,.,........... 1t-176
Barometric Pressure Sensor ...............,......... I 1-178
Electrical Load Detector,.,,............................ 1 1-179
CKF Sensor .................... 11-183
ECM/PCM Internal Circuit ............................. I 1-188
A/T Signal {TMA/TMBI .................................. I 1-189
ldle Control System
System Doscriplion ............ 11-190
Troubleshooting Flowcharts
ldle Control System ...... 11-192
ldle Air Control Va1ve .................................... I 1-19i1
Starter Switch Signal .................................... 1 1'202
Air Conditioning Signal ................................. 11'201
Ahernator FR Signal .................................... . 1 1-208
BrakeSwitch Signal ..................................... f 1"210
Power Sleering Prossure Switch Signal ......11-212
A/T Gear Position Signal ............................... 11-216
Clutch Swiich Signal ................................-.... 11-214
ldte Speed Setting . .............11-220
Fuel Supply System
Fuel Lines .,...................,.,.,.,11-221
Fuef Tube/Ouick-Connect Fittings ..........,.,........ 11 -227
System Description ....'.... 11-230
Fuel Pressure .......,.,,........... 11-230
Fuef fniectors ......................11-232
Fu€f Pressure Regulator .....,.......................'...,. 11-231
Fuef Fifter ............................11-235
Fuel Pump .............'.......'.... 11-236
PGM-FI Main Relay .............11'237
Fuel Tank ................ ....,...'.'.' 11'211
Intake Air System
System Description ....-.-.....11-243
Air Cfeaner ...........,......."". .11-211
Throttle Cable .....................11-211
Throttfe Body ........ ..'... . . .,.11-211
Fuel Iniestion Air Control System ,.,.,....-........... 11-250
Emission Control System
System Description .-..........11-252
Taifpip€ Emission ...............11-252
Three Way Catafytic Convert€r ............,.,,.,.,.,.... 11 -252
Exhaust Gas Racirculaiion System ...,.,,,,.,.,.,.,,. 11'254
Positive Crankcas€ Ventilation System .... . . .. 11-266
Evaoorative Emission Controls ..................,,..,.,. 11 -267
Troubleshooting
DTClMlL indicationlDatection hsmProbablo CausePage
P0137(63)Secondary Heated Oxygen SensorCircuit Low Voltage(Sensor 2)
Short in Secondary HO2S lSensor 2) circuitSecondary H02S {Sensor 2)ECM/PCI\41 1-153
P0r38 {63)Secondary Heated Oxygen SensorCircuit High Voltage(Sensor 2)
Open in Secondary HO2S (Sensor 2) circuitSecondary HO2S (Sensor 2)EC[I/PCM11-154
P0'139 (63)Secondary Heated Orygen SensorSlow Response(Sensor 2)
Secondary H02S lSensor 2)1l-156
P0141 (65)
Secondary Heated Oxygen SensorHeaterCircuit Malfunction(Sensor 2)
. Open or short in Secondary HO2S (Sensor2) heater circuit. ECM/PCM11-157
P0171 (45)
System Too LeanFuel supply systemPrimary HO2S (Sensor 1)MAP sensorContaminated fuelValve clearanceExhaust leakage
11,164
P0172 (45)
System Too RichFuel supply systemPrimary HO2S (sensor l)MAP sensorContaminated fuelValve clearance
11-164
P0300*16' }l?
andsome ofPo3o1 /r'' \P0302 l72lP0303 l73lP0304 \7 4l
Random Misfirelgnition systemFuel supply systemMAP sensorEGR systemIAC valveContaminated fuelLack of fuel
r1-r66
P0301P0302P0303P0304
/rt\172ll73l\7 4l
- Cylinder 1- Cylinder 2- Cylinder 3- Cylinder 4Misfire Detected
Fuel InjectorFuel Injector circuitlgnition systemLow compressionValve clearance
11 167
P0325*3 (23)Knock Sensor (KS) CircuitMalfunctionOpen or short in Knock Sensor (KS) circuitKnock Sensor {KS)ECM/FCtvl11-170
P0335(4)Crankshaft PositionSensor CircuitMalfunction
Crankshaft Position SensorCrankshaft Position Sensor circuitECM/PCM11-172
P0336(4)Crankshaft PositionSensorRange/Performance
. Crankshaft Position Sensor. Timing belt skipped teeth11-172
P040' r*r (80)Exhaust GasRecirculationInsufficient Flow Detected
' EGR valve. EGR line
P0420(67)Catalyst SystemEfficiency BelowThreshold
. Th.ee Way Catalytic converter. Secondary HO2S11 253
Diagnostic Trouble Code (DTCI Chat (cont'dl
*3: D16Y5 engine (CVT), D16Y8 engine and B1642 engine*4: D'16Y5 engine*16: '98 model+17: '99 - 00 models
,Jla
1 1-98
PGM-FI System
Knock Sensor (KSl ('96 - 98 D16Y5 engine with CW and'96 - 98 D16Y8
engine)
Forr-l I,3,.""""
tool indicates Diagnostic Trouble Code (DTC) P0325: A malfunction in the circuit of the Knock sensor
DIAPHRAGM
ECM/PCM CONNECTOR D {16PI
KS 2P CONNECTOR (Cl371
KS(RED/BLUI
KSIRED/BLU)
The MIL has bgen roportsd on.DTC PO:t25 is stored.
Problom veiilication:1. Do the ECM/PCM Reset Proce-oure,2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator tan comes on,then let it idle.3. Hold the engine at 3,000 -
4,000 rpm tor at least 60 sec-onds.
Intermittenl fsilu16, 3y3l6m b OKat thi3 timg lteat drivo mav banoc63saryl.Chock tor poor conneclioni orloose wire3 b€twccn C137 {knocklen3or (KS)l and ECM/PCM.
ls DTC P0325 indicated?
Check for a short in tho wire {KSlinel:1. Turn the ignition switch OFF.2. Disconnect the knock sensor2P connector,3. Discon n ect the ECM/PCMconnector O (16P).
4. Check for continuity betweenECM/PCM connector termi-nals D6 and body ground.
Reo.ir 3hort in the wire betweenECM/PCM {DG) .nd knock 3.n-
Chock for an open in the wire(KS linel:Check for continuity betweenECM/PCM connector torminal D6and knock sensor 2P connectorterminal No. l.
Ropair open in the wire bgtweonECM/PCM lD6l and knock sen-3('t.ls there continuity?
Substitute a known-good knocksensor and recheck.
Rsplace th. o.igin.l knock s€nsor.
Substitute a known-good ECM/PCM end recheck. lf 3ymptom/indication goes rway, replacerhe original ECM/PCM.
Wire side of female terminals
1\
I
tert
,_-
eslnini
,--tl
le oI temrlsal€
121
189't01t12
13l4t5t6
11-170