1999 HONDA CIVIC piston ring

ATF PUMPDRIVEN SPROCKET
RING GEAR
FLYWHEEL
DRIVE PLATE
ATF PUMP
DRIVE PULLEYREVERSE BRAKEPISTON
FORWARD CLUTCH
BEVERSE BRAKE
CARRIER
RING GEAR
PLANETARYPINION GEARS
INPUT SHAFT
ATF PUMPDRIVE CHAIN
ATF PUMPDRIVE SPROCKET
START CLUTCH
DRIVEN PULLEY
STEEL BELT
SECONDARY DRIVE GEAR
PARK GEAR
DRIVEN PULLEYSHAFT
FINAL DRIVE GEAR
SECONDARY GEARSHAFT
a--
i___
il
14-199

l.
1.
2.
Remove the end cover {three 6 mm bolts, eleven 8
mm bolts).
Remove the manualvalve body lines A and B
3. Remove the snap ring securing the ring gear, then
remove the thrust shim and the ring gear'
4. Remove the snap ring securing the reverse brake
discs and plates, then remove the reverse brake end
plate. brake discs, brake plates, and disc spring'
5. Remove the carrier with the thrust washers and the
thrust needle bearing from the forward clutch
6. Remove the sun gear and the input shaft as a sub
assembly bY Pulling it
The sun gear is press fitted tightly into input shaft'
7. Remove the snap ring securing the forward clutch,
and remove the snap ring securing the forward clutch
end plate, then remove the forward clutch end plate'
8. Reinstall the carrier on the forward clutch, then
secure the carrier with the snap ring on the forward
clutch end Plate.
9. Remove the forward clutch and carrier assembly
together.
'10. lnstall the special tool to remove the snap ring
securing the reverse brake return spring retainer as
snown.
REVERSE BBAKESPRING COMPRESSOR07TAE - PaV0110
11. Compress the return springs. then remove the snap
ring
CAUTION: lf the spring retainer tab is on the
rsverse braks piston, tho spting letainer may be
damaged. Be surs the spring letainer tab is not on
the piston.
SPfiING FETAIiGRTAB
Remove the special tool, then remove the spring
retainer/return spring assembly.
Remove the sealing bolt securing the reverse brake
pressure insPection hole.
Apply air pressure to the inspection hole to remove
the reverse brake Piston
12.
13.
14.
16.'t7
SPBING REYAINER/RETURiI SPRIiIGASSEMALY
REVERSE BNAXEPISTON
o-RrllcsReplace.
FCVERSE BRAKEPRESSURE INS?ECTK)NHOtl
SEALINGWASHERReplace.
8 x 1.25 mm18 N.m 11.8 kgf.m, 13 lbf.ttl
Remove the snap ring retainer from the drive pulley
shaft.
Remove the manual valve body (five bolts)'
Remove the roller and push the control shaft assem-
bly toward the outside of the transmission housing,
then remove the intermediate housing (four bolts)'
SPECIAL TOOL
14-319

Forward Clutch
l.lllustrated Index
CLUTCH PISTON
CLUTCHORUM
\
\
\_
DISC SPRING
CLUTCH END PLATE
SNAP RING
14-321

4. Compress the return sprlng.
Remove the snap ring. Then remove the special tools,
spring retainer, and return spring.
SPBING RETAIT{€R
6. Wrap a shop rag around the clutch drum, and apply
air pressure to the fluid passage to remove the piston.
Place a finger tip on the other end while applying air
pressure.
OSHA-APPROVED30 psi NOzzLE
14-323

Forward Glutch
Reassembly
NOTE:
. Clean all parts thoroughly in solvent or carburetor
cleaner, and dry them with compressed air.
. Blow out all passages.
. Lubricate all parts with CW Fluid before reassembly.
1. Inspect the check valve; if it's loose, replace the pis-
ton.
CHECK VALVE
Install new O-rings on the clutch pision.
PISTON
14-324
3. Install the piston in the clutch drum. Apply pressure
and rotate to ensure proper seatang,
NOTE: Lubricate the piston O-ring with CVT Fluid
before installing.
CAUTION: Do not pinch thc O-ring by installing the
pistoo with too much torqo.
CLUTCH DRUM
Install the return spring and spring retainer, and
position the snap ring on the retainer.
CLUTCH DRUM

Transmission
Reassembly
CAUTION: While reassembling. be sure not to sllow dust and othor foreign particles to enter into the transmission.
NOTE:
. Coat all parts with CVT Fluid.
. Replace the following parts:- O-rings- Sealing rings- Sealing washers- Gaskets- Start clutch assembly and secondary drive gear assembly8 x 1.25 mm37 N.m {3.8 kgf.m,27 lbtftl
MANUAL VALVE
6x1.0mm12 N m 11.2 kgf.m,8.7 lbl.ft)
LINESREVERSE BRAKEEND PLATE
Dtsc
PLATE
DISC SPRING
THRUST WASHER
CARRIER ASSEMBLY
THRUST WASHER
THRUST NEEDLEBEARING
END COVEB
DOWELPIN
END COVER GASKET
6x1.0mm12 N.m 11.2 kgtm,8.7 lbtft)THRUST SHIM,25 x 31 mmSelective part
RING GEAR
THRUST WASHER
THRUSTBEARING
8 x 1.25 mm29 N.m 13.0 kgl m, 22 lbtftl
INTERMEDIATEHOUSING ASSEMBLY
ROLI.IR
SNAPRINGeBH^cMANUALVALVEBOOY
SUN GEAR
INPUT SHAFT
(RUBEERI
ATF FEED PIPE
O-RINGSTRANSMISSIONHOUSING GASKETSNAP RING
FORWARD CLUTCH
SNAP RING
SHAFTASSEMALY
DOWEL PtN
SPRING RETAINER/RETURN SPRINGASSEMBLY
REVERSE BRAKE PISTON
O.RINGS
SNAP RING
ATF FEED PIPES
14-338
SNAP RING RETAINERTRANSMISSION HOUSING

1.
7.
lnstall the ATF feed pipe in the transmission hous-
ing, and install the three ATF feed pipes with new
O-rings in the transmission housing,
Install the two dowel pins and new transmission hous-
ing gasket on the transmission housing.
Push the control shaft assembly toward the outside
of the transmission housing, then install the inter-
mediate housing assembly (four bolts).
lnstall the manual valve body separator plate and
the two dowel pins on the intermediate housing,
then install the rnanual valve body with the detent
spring (five bolts).
Put the control shaft assembly back, then install the
roller in the intermediate housing.
lnstall the reverse brake piston in the intermediate
housing.
Install the spring retainer/return spring assembly on
the reverse brake Piston.
NOTE: Installthe return springs on the spring guides
of the reverse brake piston securely
tnstall the special tool to compress the return spring
as shown.
REVERSE BRAKESPRING COMPRESSOR07TAE - P4V0110
6.
L
1
CAUTION: lf the spring retainer tab is on the reverse
brakc piston, the spring rstainer may be damaged'
Be sure the spring retainer tab is not on the piston'
rp
SPECIALTOOL REVERSEBRAKE
-^
14-339
10.
9.
14.
Compress the return springs, then install the snap
ring in the intermediate housing above the spring
retainer.
Verify that the snap ring end gap is correct'
Mini
/,,- '-t,,,,.
// \i/ ',r
'1 ,
.r' //'/. .-J?RINGSNAP
mum 15 mm 10.59 in)
Soak the reverse brake discs thoroughly in CVT
Fluid for minimum 30 minutes.
Installthe disc spring on the reverse brake piston'
Starting with a reverse brake plate, alternately
install the reverse brake plates and discs lnstall the
reverse brake end plate, and the snap ring'
Measure the clearance between the reverse brake
end plate and the top disc with a dial indicator' Zero
the dial indicator with a reverse brake end plate
lowered, and lift it up to the snap ring The distance
that the reverse brake and plate moves is the clear-
ance between the reverse end plate, and the top
disc.
NOTE: Take measurements in at least three places'
and use the average as the actual clearance'
STANDARD: 0.45 - 0.75 mm (0.018 - 0'030 in)
{cont'd)
11.
12.
13.

Ref. No I Tool NumberDescriptionOty I Pag€ Reterence
o
@
@
@
@
fof
@
@
@
@
@
@
@
@
@
@
@
@
@
07GAF - PH70100
07GAG - SD4010A or
07GAG - SD40100
07GAG - SD4020A or
07GAG - S040200*07JGG - 00r 010A
07MAC - 5100200
OTNAD - SR3O2OA
07NAG - SR3090A or
07NAG - SR30900
07RAK - 5040110
07RAK - 5040121 or
07RAK - 5040t20
07406 - 0010004 or
07406 - 001000r
07725 - 0030000
07746 - 0010100
07746 - 0020100
07746 - 0030300
07749 - 0010000
07916 - SA50001
07965 - SA50500
07974 - SA5020A or
07974 - SA50200
07974 - SA50800
Pilot Collar
Piston Seal Ring Guide
Piston Seal Ring Sizing Tool
Belt Tension Gauge
Ball Joint Remover, 28 mm
Cylinder End Seal Bemover Attachment
Piston Seal Ring Sizing Tool
P/S Joint Adaptor (Pump)
P/S Joint Adaptor (Hose)
P/S Pressure Gauge
Universal Holder
Attachment,32 x 35 mm
Driver, 22 mm l.D.
Attachment, 30 mm l.D.
Driver
Locknut Wrench, 40 mm
Front Hub DiVAssembly Tool
Sleeve Seal Ring Sizing Tool
Bsll Joint Boot Clip Guide
1
1
'I
1'I
1
I
1
1
I
1
1
I
1
1
I
1
I
11-54
17-59
'17-59
17 -32
17 -6, 47
17-51
| /-ao
17 -34
17 -31
't7 -34
't7-42, 16
17-57,58
17-10
17-44't7 -57
17-5,33
17-68
17 -57
17-57, 6A* lncluded in the Belt Tension cauge Set, 07TGG - OO10OOA.
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17-2