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6-77
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
Air Conditioning Refrigerant Capacity
Refrigerant R-134a 2.5 lbs. (1.134 kg). . . . . . . . . . . .
This capacity (volume) is approximate.
Normal Maintenance Replacement
Parts
Allison Transmission External Filters
Engine GM (AC) Part Number
7.2L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
7.4L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
Air Compressor Filter
Air Compressor GM Part Number
Bendix Tu
-Flo
550 (13.2 CFM)2467368
Service Replacement Part and
Filter Recommendations
Engine 7.2L 7.4L
RPO LG5 LP4/L21
Spark Plug Ð AC Type R41
-932
ÐGap Ð 0.060 inch
(1.52 mm)
ÐTorque Ð 22.0 lb. ft.
(30.0 Nm)
Oil Filter CAT
2P4004 AC Type PF-932
PCV Valve Ð AC Type CV
-774C
Air Cleaner* Donaldson
P522606Donaldson
P533355
Fuel Filter AC
-TP-915 Pri-
mary**AC Type GF-481
Pressure Caps RC
-54 Ð
*Optional Davco (K28) D350921 spin
-on type filter
located in component box.
**Optional Cold Weather (KUK) Racor B6484GM
spin
-on type located in component box. Optional Davco
heated fuel water separator mounted on the side of the
diesel engine.
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7-5
Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
after 100,000 miles (166 000 km) should be performed
at those same intervals.
This vehicle has a computer that lets you know when to
change your engine oil. This is not based on mileage,
but on engine revolutions and engine operating
temperature. When the computer has calculated that the
oil needs changing, the Oil Life Indicator will indicate
that a change is necessary.
See ªFootnotesº at the end of this Maintenance Schedule
for further explanation of maintenance services and
Caterpillar
diesel application.
100 Miles (160 km)
Wheel stud nut service. (45)
500 Miles (800 km)
Wheel stud nut service. (45)
1,000 Miles (1 600 km)
Wheel stud nut service. (45)(46)
3,000 Miles (5 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Clutch pedal free travel service. (10)
Rear axle air shift motor service. (11)
6,000 Miles (10 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
9,000 Miles (15 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
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7-6 12,000 Miles (20 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
15,000 Miles (25 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
18,000 Miles (30 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.
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7-7
Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
21,000 Miles (35 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
24,000 Miles (40 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Thermostatically controlled air cleaner service
(or every 24 months, whichever occurs first).
(3)(4)(25)
(Continued)
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7-8 24,000 Miles (40 000 km) (Continued)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)
Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
27,000 Miles (45 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
30,000 Miles (50 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)Air cleaner filter replacement service (or every
24 months, whichever occurs first). (3)(4)(27)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
33,000 Miles (55 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
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7-9 36,000 Miles (60 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.
Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20) Shields and underhood insulation service. (4)(5)(21)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
39,000 Miles (65 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
42,000 Miles (70 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
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7-10 45,000 Miles (75 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
48,000 Miles (80 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Thermostatically controlled air cleaner service (or
every 24 months, whichever occurs first).
(3)(4)(25)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)
Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
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7-11 51,000 Miles (85 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
54,000 Miles (90 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Inspect door hinge pins and bushings and replace if
necessary. Lubricate door hinge pins and rollers with
engine oil.
Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)Spark plug service. (3)(28)
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
57,000 Miles (95 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
60,000 Miles (100 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)
Air cleaner filter replacement service (or every
24 months, whichever occurs first). (3)(4)(27)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
(Continued)
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