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6-19 Automatic Transmission External Filter
Your automatic transmission spin-on type filter requires
periodic replacement. It is mounted just behind the
radiator on the outside of the passenger's side frame rail.
Consult the Allison Automatic Transmission Operator's
Manual that came with the vehicle for proper
change intervals.
Automatic Transmission External Filter
With Service Trans Filter Indicator Light
(Option)
This automatic transmission spin-on type filter is
mounted to the left of the transmission. It requires
replacement when the SERVICE TRANS FILTER
indicator light on the instrument panel comes on or
every three years, whichever occurs first.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Maintenance Schedule to find out
when to change your transmission fluid and filters.
How to Check and What to Use
The Eaton Fuller Transmission Operator's Manual that
came with the vehicle shows how to check the manual
tranmsmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
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6-20
Rear Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it.
See ªScheduled Maintenance Servicesº in the
Maintenance Schedule.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you'll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids and
Lubricantsº in the Maintenance Schedule.
Rear Axle Shift Motor (Option)
When to Check and Change Fluid
If you have an optional air-shift two-speed, controlled
traction, or locking differential type rear axle, a good
time to check the fluid level in the axle shift motor is
when the rear axle lubricant is checked. Use refrigerant
oil (shift motor only).
How to Check Fluid
Remove the plug on the front plate of the axle shift
motor, add enough fluid to raise the level to the bottom
of the filler plug hole, then replace the plug.
What to Use
Refer to your Maintenance Schedule to determine what
kind of lubricant to use.
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6-27
CAUTION:
Turning the radiator pressure cap (on a gasoline
engine) or the surge tank cap (on a diesel engine)
when the engine and radiator are hot can allow
steam and scalding liquids to blow out and burn
you badly. With the coolant recovery system, you
will almost never have to add coolant at the
radiator. Never turn the radiator pressure cap
or the surge tank pressure cap
-- even a
little
-- when the engine and radiator are hot.
Add coolant mixture at the recovery tank or the surge
tank, but be careful not to spill it.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Some conditions, such as trapped air in the cooling
system, can affect the coolant level in the radiator. If you
need to add coolant to the radiator, follow the steps
listed under ªHow to Add Coolant to the Radiator.º
See ªEngine Overheatingº in the Index.
Engine Coolant
(Caterpillar Diesel Engine)
If your vehicle has a Caterpillar diesel engine, see the
Caterpillar Operation & Maintenance Manual provided
with your vehicle to find out what to add, also when and
how to service your cooling system.
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6-28
Power Steering Fluid
See your Maintenance Schedule for when to check your
power steering fluid.
How To Check Power Steering Fluid
Check your power steering fluid only when the engine is
warm. If the engine isn't warm, you probably won't get
an accurate reading.
Vehicles with diesel engines
have a sight glass. If you
can see fluid in the glass,
you have enough.Other models have a cap with a dipstick. If you have
one, unscrew the cap and check the dipstick. It should be
between ADD and FULL (if the engine is warm).
If you need to add some, put in only enough of the
correct fluid to bring the level up to the FULL mark (if
you have the dipstick) or so you can see fluid in the
glass, if you have a sight glass.
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6-30
NOTICE:
When using concentrated washer fluid,
follow the manufacturer's instructions for
adding water.
Don't mix water with ready
-to-use washer
fluid. Water can cause the solution to freeze
and damage your washer fluid tank and
other parts of the washer system. Also,
water doesn't clean as well as washer fluid.
Fill your washer fluid tank only
three
-quarters full when it's very cold.
This allows for expansion if freezing occurs,
which could damage the tank if it is
completely full.
Don't use engine coolant (antifreeze) in
your windshield washer. It can damage
your washer system and paint.
Brakes
Brake Fluid
If your vehicle has
hydraulic brakes, there's
a brake master cylinder.
The brake master cylinder
reservoir is here. Refer to
the Maintenance Schedule
to determine when to check
your brake fluid.
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6-31
CAUTION:
Don't add brake fluid before you check the level.
If you do, you could get too much brake fluid.
Brake fluid could spill on the hot engine and it
can catch fire. You could be burned and your
vehicle could be damaged.
Checking Brake Fluid
Apply the brake pedal several times with the ignition
off. Then clean one of the reservoir caps and the area
around the cap, and remove it. The fluid level should be
even with the bottom ring of the filler opening.
If it's low, add enough fluid
to fill the reservoir to the
proper level.
What to Add
Use the proper fluid listed in your Maintenance
Schedule. Use new brake fluid from a sealed
container only.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
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6-34 Air Dryer (Option)
If your vehicle has air brakes, it may have an air dryer.
This collects and removes dirt, moisture or other foreign
matter from the air prior to entering the brake system. It
is mounted on the left frame rail.
If your dryer is a
Bendix
-Westinghouse, it
has a filter that you need to
change at intervals. See
your Maintenance Schedule
for more about servicing
this filter.
Alcohol Injector (Option)
If your vehicle has air brakes, it may have an alcohol
injector. It is on the frame or crossmember at the right
front corner of the vehicle.
The alcohol injector helps prevent moisture in the air
brake system from freezing. Use it only in cold weather,
32F (0C) or below.
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6-37 Clutch Pedal Free Travel
If you have a manual transmission, your clutch will need
adjustment when pedal free travel gets down to about
1 1/4 inch (32 mm), as measured at the clutch pedal pad.
You should have 1 1/2 to 2 inches (38 to 51 mm) of
clutch pedal free travel. Your Maintenance Schedule has
more on this.
If your clutch ever needs service, be sure to use only
genuine GM clutch replacement parts.
Chassis Lubrication
Your Maintenance Schedule provides all of the required
chassis lubrication intervals and identifies proper
lubricants to use. Be sure to see your Maintenance
Schedule before performing any chassis lubrication
service. To determine location of chassis lubrication
items, use the following charts.
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