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6-14 When to Add Engine Oil
If the oil is at or below the cross-hatched area, then
you'll need to add at least one quart of oil. But you must
use the right kind. This part explains what kind of oil to
use. For crankcase capacity, see ªCapacities and
Specificationsº in the Index.
NOTICE:
Don't add too much oil. If your engine has so
much oil that the oil level gets above the
cross
-hatched area that shows the proper
operating range, your engine could be damaged.
Be sure to fill it enough to put the level somewhere in
the proper operating range. Push the dipstick all the way
back in when you're through.
What Kind of Engine Oil to Use
Oils recommended for your vehicle can be identified by
looking for the ªStarburstº symbol. This symbol
indicates that the oil has been certified by the American
Petroleum Institute (API). Do not use any oil which
does not carry this Starburst symbol.
If you change your own oil,
be sure you use oil that has
the Starburst symbol on the
front of the oil container. If
you have your oil changed
for you, be sure the oil put
into your engine is
American Petroleum
Institute certified for
gasoline engines.
You should also use the proper viscosity oil for your
vehicle, as shown in the following chart:
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6-74
Replacement Bulbs
It is recommended that you use an AC type bulb
whenever you need to replace one.
Before you replace any bulbs, be sure that all lamps are
off and the engine isn't running.
Capacities and Specifications
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing. They are subject to later change. If a part listed
here isn't the same as the part in your vehicle when it
was built, or if you have any questions, please contact
your GM Truck dealer.
Engine Identification and Data
Engine RPO LG5 LP4/L21
Engine Type 7.2L L6 7.4L V8
Fuel System HEUI SPFI
Firing Order
1
-5-3-6-2-41-8-4-3-6-5-7-2
Wheel Nut Torque
Refer to ªTightening the Wheel Nutsº in this section for
wheel nut torque information.
Cooling System Capacity
Model Quarts (Liters)
7.2L 32.0 (30.0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 30.0 (28.4). . . . . . . . . .
7.4L 25.0 (23.7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with automatic transmission 23.0 (22.7). . . . . . . . . .
Above capacities (volumes) are approximate.
Crankcase Capacity
Capacities (volumes) shown are for normal refill. Add
oil as indicated when the oil filter element is changed.
Capacities given are approximate
-- keep level within
the operating range. Do not operate with fluid level
below the ADD line.
Engine
Capacity
-- Quarts (Liters)
7.2L 21 (19.0)*
7.4L 8 (7.5)
*Additional oil is required with auxiliary oil filter
systems. Make sure to add enough extra oil to fill the
auxiliary oil filter system. For vehicles equipped with
the LUBERFINER 750
-C, add 14 quarts (13.25 L).
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6-75
Extending the recommended oil change interval requires
the use of an infrared oil analysis program which shows
the condition of the oil and its additives. For more
information, consult your GM Truck dealer, who is an
authorized Caterpillar
engine dealer.
Transmission Capacity
Capacities (volumes) shown are approximate. For
manual transmissions, the correct oil level is to the
bottom of the fluid fill plug opening. The oil capacity
will vary, due to the angle of the transmission, with the
vehicle. For automatic transmissions, see the Allison
Automatic Transmission Operator's Manual for oil
check and maintenance information.
Manual Transmission Pints (Liters)
RT6609 12.0 (5.7). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RT6610 12.0 (5.8). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RTO6610 12.0 (5.8). . . . . . . . . . . . . . . . . . . . . . . . . . . RT6613 16.0 (7.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RT7608LL 19.5 (9.3). . . . . . . . . . . . . . . . . . . . . . . . . .
RT8609 15.0 (7.0). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS4205A, FS4205B, FS4205C 12.5 (5.9). . . . . . . . . .
5205A, FS5205C 12.5 (5.9). . . . . . . . . . . . . . . . . . . . .
FS5306 18.0 (8.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS6305A, FS6305B 19.0 (9.0). . . . . . . . . . . . . . . . . . .
FS6306 19.5 (9.2). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FS7206 20.0 (9.5). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T8607B 36.0 (17.0). . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Transmission Pints (Liters)
AT542 (for oil pan filter change) 30.0 (14.0)*. . . . . . .
AT545 (for oil pan filter change) 40.0 (19.0)*. . . . . . .
MT643 (for oil pan filter change) 13.0 (24.5)*. . . . . .
MT653 (for oil pan filter change) 36.0 (17.0)*. . . . . .
*Add two pints (one liter) when changing spin
-on filter.
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6-77
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
Air Conditioning Refrigerant Capacity
Refrigerant R-134a 2.5 lbs. (1.134 kg). . . . . . . . . . . .
This capacity (volume) is approximate.
Normal Maintenance Replacement
Parts
Allison Transmission External Filters
Engine GM (AC) Part Number
7.2L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
7.4L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
Air Compressor Filter
Air Compressor GM Part Number
Bendix Tu
-Flo
550 (13.2 CFM)2467368
Service Replacement Part and
Filter Recommendations
Engine 7.2L 7.4L
RPO LG5 LP4/L21
Spark Plug Ð AC Type R41
-932
ÐGap Ð 0.060 inch
(1.52 mm)
ÐTorque Ð 22.0 lb. ft.
(30.0 Nm)
Oil Filter CAT
2P4004 AC Type PF-932
PCV Valve Ð AC Type CV
-774C
Air Cleaner* Donaldson
P522606Donaldson
P533355
Fuel Filter AC
-TP-915 Pri-
mary**AC Type GF-481
Pressure Caps RC
-54 Ð
*Optional Davco (K28) D350921 spin
-on type filter
located in component box.
**Optional Cold Weather (KUK) Racor B6484GM
spin
-on type located in component box. Optional Davco
heated fuel water separator mounted on the side of the
diesel engine.
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9-4
Engine (Continued)
Fuse Blocks 6-69, 6-72 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification 6-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil 6-13, 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filters and PCV Valves 6-77 . . . . . . . . . . . . . . . . . . . . .
Oil Level Check 7-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 5-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Road Speed Governor 2-54 . . . . . . . . . . . . . . . . . . . . . . . . .
Running While Parked 2-30 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Over-Crank Protection 2-7 . . . . . . . . . . . . . . . . . . . .
Starting 2-7, 2-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-13, 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additives 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking 6-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel Engines 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filters 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Life Monitor 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gage 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Used 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What Kind to Use 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Add 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Change 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ether Injection System 6-46 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust
Brake 2
-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 2-29, 2-30, 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Check 7-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabric Cleaning 6-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Fuel Container 6-8 . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter
Air Cleaner 6
-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Compressor 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filterminder Gage 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Care 6-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Damage 6-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashers, Hazard Warning 5-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Tire, Changing 5-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Leaks Check 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Lubricants 7-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Footnotes 7-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
French Language Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Towing 5
-10, 5-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Bearings with Oil-Filled Hubs 6-47 . . . . . . . . . .
Fuel
Diesel Engine 6
-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Container 6-8 . . . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter 6-44, 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gage 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasoline Engine 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tank Capacity 6-76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water in Fuel 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuels in Foreign Countries -- Gasoline 6-6 . . . . . . . . . . . . . . .
Fuses and Circuit Breakers 6-69 . . . . . . . . . . . . . . . . . . . . . . .
Fusible Links 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9-7
New Vehicle ªBreak-Inº 2-5 . . . . . . . . . . . . . . . . . . . . . . . . .
Night Vision 4-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noise Control System 6-11 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Odometer 2-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Off-Road Recovery 4-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil, Engine 6-13, 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Owner Checks and Services 7-23 . . . . . . . . . . . . . . . . . . . . . . .
Owner Publications Order Form 8-9 . . . . . . . . . . . . . . . . . . . .
Owner Publications, Ordering 8-8 . . . . . . . . . . . . . . . . . . . . . .
Paint Spotting, Chemical 6-65 . . . . . . . . . . . . . . . . . . . . . . . .
Parking
Brake 2
-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Check 7-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Indicator Light 2-60 . . . . . . . . . . . . . . . . . . . . . . . . . .
Over Things That Burn 2-29 . . . . . . . . . . . . . . . . . . . . . . . .
Passing 4-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power
Door Locks 2
-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Option Fuses 6-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Fluid 6-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windows 2-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Take-Off (PTO) 4-31 . . . . . . . . . . . . . . . . . . . . . . . . . .
Pregnancy, Use of Safety Belts 1-21 . . . . . . . . . . . . . . . . . . . .
Pressure Caps 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Problems on the Road 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Publications, Service and Owner 8-8 . . . . . . . . . . . . . . . . . . . .
Radiator 5-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Pressure Cap 6-21 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Shutters 2-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio Reception 3-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle 6-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Airshift Control 2-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Differential Lock Control 2-41 . . . . . . . . . . . . . . . . . . . . . . .
Fluid Capacity 6-76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Motor 6-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tw o-Speed Electric Shift Control 2-17 . . . . . . . . . . . . . . . .
Towing 5-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recovery Tank, Coolant 5-22 . . . . . . . . . . . . . . . . . . . . . . . . . .
Refrigerants, Air Conditioning 6-77 . . . . . . . . . . . . . . . . . . . .
Releasing Air Operated Parking Brake 5-15 . . . . . . . . . . . . . .
Remote Cassette Tape Player 3-10 . . . . . . . . . . . . . . . . . . . . . .
Replacement Wheels 6-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Safety Belts 1-36 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reporting Safety Defects 8-6, 8-7 . . . . . . . . . . . . . . . . . . . . . .
Restraints
Checking 1
-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child 1-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Head 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Parts After a Crash 1-36 . . . . . . . . . . . . . . . . . . .
System Check 7-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Passenger Position 1-21 . . . . . . . . . . . . . . . . . . . . . . . . .
Roadside Assistance 8-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rocking Your Vehicle 5-38 . . . . . . . . . . . . . . . . . . . . . . . . . . .
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