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2-18
The two-speed axle should be in low range when you
park the vehicle. Apply the parking brake, shift to
PARK (P) or NEUTRAL (N) and shut off the engine.
To operate off
-road or under a heavy load, shift into low
range when the vehicle is standing still and then operate
the transmission normally.
On the highway, with the axle in low range and
transmission in top gear, you may shift the axle to high
range by raising the switch and releasing the accelerator
momentarily. Re
-apply the accelerator after your shift.
Under light load conditions, first shift the axle into the
high range with the vehicle at a standstill and then
operate the transmission normally.
Manual Transmission
The switch for the rear axle
shift control is on the shift
lever. When the switch is
up, the rear axle is in the
high range. Push it down to
get the low range.
The two
-speed axle should be in low when you park the
vehicle. You'll need to engage the transmission, even
move the vehicle a little, to be sure the axle is in the low
range. Then apply the parking brake, shift into
NEUTRAL and shut off the engine.
Also, always start the vehicle in motion with the
two
-speed axle in the low range. When you upshift the
rear axle from low to high, move the switch up for the
high range, disengage the clutch, pause, engage the
clutch and then press down on the accelerator. When
you shift the axle down from high to low, you don't
have to clutch. Just move the switch down to low,
release the accelerator and then quickly apply it again.
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2-19 Air Shift Control
(Manual Transmissions Only)
The lever for the rear axle
shift control is either at the
lower right corner of the
instrument panel or on the
shift lever.
When the lever is moved to HI, the rear axle will be in
the high range. Switch it to LOW to get the low range.
The two
-speed axle should be in LOW when you park
the vehicle.
You'll need to engage the transmission, even moving the
vehicle a little, to be sure the axle is in the low range.
Then apply the parking brake, shift into NEUTRAL and
shut off the engine.Also, always start the vehicle in motion with the
two
-speed axle in the LOW position. When you upshift
the rear axle from LOW to HI, move the lever to the
HI position, disengage the clutch, pause, engage the
clutch and then press down on the accelerator. When
you shift the axle down from HI to LOW, you don't
have to clutch. Just move the lever to LOW, release the
accelerator and then quickly press it down again.
Air Suspension (If Equipped)
Your vehicle may be equipped with the Hendrickson
HAS Series single
-axle air suspension which is designed
for single
-axle on-highway use. This feature is available
in the 19,000 lb. capacity and as a low profile option for
operations which require extra cubic capacity and a
reduced deck height.
With this air suspension system, the ride height is set
during vehicle assembly so that the vehicle has a constant
frame height. The system will then increase or decrease
air pressure in the air springs to maintain this height.
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2-20
Air Suspension Dump Control (If Equipped)
If your vehicle is equipped with the Hendrickson HAS
Series single
-axle air suspension, you may have this
control. The air suspension dump control allows the
operator to lower the deck height approximately
4.5 inches (11.5 cm) from the normal frame height.
The switch to deflate and
inflate the air suspension is
located on the upper left
side of the instrument panel
above the driver's side vent.
The light in the switch will be illuminated whenever the
switch is in the ªdumpedº position.
Automatic Transmission Operation
We build vehicles with four, five and six-speed
automatic transmissions. This part of the manual covers
the basics of these. With some of the transmissions, you
will find another manual in your vehicle that goes into
more detail. On the ceiling, in front of and above the
driver, or in some other place near the driver, you will
see a label that describes important operating facts about
the automatic transmission in your vehicle. Make sure
you follow the instructions on this label.
You may have a PARK (P) position for your shift lever.
This position locks your rear wheels. It is the best
position to use when you start your engine because your
vehicle can't move easily.
All vehicles equipped with automatic transmissions
can be started in PARK (P), if equipped, or in
NEUTRAL (N). When you shift out of NEUTRAL (N),
you may have to hold in a push button on the shift lever
or lift up on a release handle as you shift. See the
Allison Automatic Transmission Operator's Manual in
your vehicle for more information about this.
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2-21
CAUTION:
It is dangerous to get out of your vehicle if the
shift lever is not fully in PARK (P) with the
parking brake firmly set. Your vehicle can roll.
Don't leave your vehicle when the engine is
running unless you have to. If you have left the
engine running, the vehicle can move suddenly.
You or others could be injured. To be sure your
vehicle won't move, even when you're on fairly
level ground, always set your parking brake and
move the shift lever to PARK (P).
See ªShifting Into PARK (P)º in the Index.
CAUTION:
Shifting out of PARK (P) or NEUTRAL (N) while
your engine is ªracingº (running at high speed) is
dangerous. Unless your foot is firmly on the
brake pedal, your vehicle could move very
rapidly. You could lose control and hit people or
objects. Don't shift out of PARK (P) or
NEUTRAL (N) while your engine is racing.
Automatic Transmission Third Gear Hold
(If Equipped)
If you have this feature, your range selector has a
ª2
-3º position. You can't shift up to the next higher
gear when the transmission is in this position unless
your engine
-governed speed is exceeded, such as when
going downhill.
This feature is useful for certain load and traffic
conditions or when plowing snow. See the Allison
Automatic Transmission Operator's Manual in your
vehicle for further information.
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2-22
Manual Transmission Operation
This part of the manual covers the basics of the manual
transmission. With some of the transmissions, you
will find another manual in your vehicle that goes into
more detail.
Using the Clutch
When you're starting to move the vehicle, it's important
to begin with the engine speed at idle. Then start to
engage the clutch and listen for an engine speed drop of
about 100 rpm. At this point, the clutch is engaging, so
you should increase the engine speed and fully engage
the clutch. It's important not to increase the engine
speed sooner or before the clutch begins its engagement.
If you do, you can cause damage to your vehicle.
Double-Clutching
You must use the ªdouble-clutchingº method when you
shift an unsynchronized gear set. Simply disengage the
clutch, shift to NEUTRAL (N) and engage the clutch.
When you're shifting down to a lower gear, accelerate
the engine speed while in NEUTRAL (N) to get ready
for the lower gear.
Eaton Fuller 5 and 6-Speed Transmissions
and Dana Spicer 7-Speed Transmissions
These transmissions have gears that automatically
synchronize when you shift up or down (except
FIRST (1) gear on the five
-speed transmission which is
unsynchronized). Choose the gear which will maintain
the road speed you want while keeping the engine above
two
-thirds of the governed speed. When the engine
speed drops below two
-thirds of the governed speed,
shift into the next lower gear before your engine begins
to lug. When you shift down, be sure to double
-clutch
if required.
Eaton Fuller 9 and 10-Speed
Manual Transmissions
If your vehicle has one of these unsynchronized
transmissions, it's naturally somewhat complicated.
The label above the windshield will tell you the
operating basics you need to know.
Before operating the vehicle with one of these
transmissions, be sure to read the Eaton Fuller
Transmission Driver Instructions Manual in your vehicle.
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2-23 Eaton Fuller Transmission with Clutch
Brake (Option)
Some vehicles have an optional clutch brake. It engages
when you push your clutch pedal all the way to the
floor. Use it when you shift into first or reverse gear.
Press the clutch pedal as far as it will go and then make
your shift. If the engagement isn't smooth when you
engage the clutch, press the clutch pedal in and then
immediately re
-engage it. Use the clutch brake only
with the engine idling and the vehicle standing still.
If you have this feature, see the Eaton Fuller
Transmission Driver Instructions Manual before
operating your vehicle.
Eaton Fuller Transmission with
Countershaft Brake (If Equipped)
The countershaft brake is used when you shift from a
standing start into FIRST (1) or REVERSE (R). You
will find this feature on vehicles with gasoline engines
and Eaton Fuller 9 or 10
-speed transmissions.
See the Eaton Fuller Transmissions Driver
Instructions Manual.
Parking
CAUTION:
If you don't park your vehicle properly, it can
roll. If you've left the engine running, it can move
very quickly. You or others could be injured.
To be sure your vehicle won't move, even when
you're on level ground, follow the steps below.
Two-Speed Rear Axle
1. With the engine running, shift the two-speed rear
axle into low. To be sure it's in low, you'll need to
move the vehicle in gear just a little.
2. Hold the regular brake pedal down with your
right foot.
3. Apply the parking brake.
4. Shift the transmission to NEUTRAL (N) or
PARK (P).
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2-28
CAUTION:
If you apply any one of the air brake parking
controls while the vehicle is moving, your rig will
stop suddenly. If you are not ready for this, you
or others could be injured. Don't apply any one
of these controls while you're driving, unless you
have to make an emergency stop.
If the air pressure drops below 60 to 70 psi (413 to
482 kPa), the PRIMARY BRAKE light will come on. If
the air pressure drops to 40 to 45 psi (275 to 309 kPa), the
yellow knob will automatically pop out and apply the
spring brakes. If you ever have a complete loss of air so
that your air brakes automatically apply, there is a way that
the tow operator can release the parking brakes to tow the
vehicle. See ªTowing Your Vehicleº in the Index.
CAUTION:
If your vehicle is left in gear, the engine can
start if the vehicle starts to roll. This can easily
happen if you have the diesel engine. Shift the
transmission into NEUTRAL (N) before you
leave the vehicle.
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2-29
Parking Over Things That Burn
CAUTION:
Things that can burn could touch hot exhaust
parts under your vehicle and ignite. Don't park
over papers, leaves, dry grass or other things that
can burn.
Engine Exhaust
CAUTION:
Engine exhaust can kill. It contains the gas
carbon monoxide (CO), which you can't see or
smell. It can cause unconsciousness and death.
You might have exhaust coming in if:
Your exhaust system sounds strange
or different.
Your vehicle gets rusty underneath.
Your vehicle was damaged in a collision.
Your vehicle was damaged when driving
over high points on the road or over
road debris.
Repairs weren't done correctly.
Your vehicle or exhaust system had been
modified improperly.
If you ever suspect exhaust is coming into
your vehicle:
Drive it only with all the windows down to
blow out any CO; and
Have your vehicle fixed immediately.
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