1999 GMC C-SERIES transmission oil

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6-77
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
Air Conditioning Refrigerant Capacity
Refrigerant R-134a 2.5 lbs. (1.134 kg). . . . . . . . . . . .
This capacity (volume) is approximate.
Normal Maintenance Replacement
Parts
Allison Transmission External Filters
Engine GM (AC) Part Number
7.2L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
7.4L 25011122 (PF897). . . . . . . . . . . . . . . . . . . . . . .
Air Compressor Filter
Air Compressor GM Part Number
Bendix Tu
-Flo
550 (13.2 CFM)2467368
Service Replacement Part and
Filter Recommendations
Engine 7.2L 7.4L
RPO LG5 LP4/L21
Spark Plug Ð AC Type R41
-932
ÐGap Ð 0.060 inch
(1.52 mm)
ÐTorque Ð 22.0 lb. ft.
(30.0 Nm)
Oil Filter CAT

2P4004 AC Type PF-932
PCV Valve Ð AC Type CV
-774C
Air Cleaner* Donaldson
P522606Donaldson
P533355
Fuel Filter AC
-TP-915 Pri-
mary**AC Type GF-481
Pressure Caps RC
-54 Ð
*Optional Davco (K28) D350921 spin
-on type filter
located in component box.
**Optional Cold Weather (KUK) Racor B6484GM
spin
-on type located in component box. Optional Davco
heated fuel water separator mounted on the side of the
diesel engine.
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7-17 99,000 Miles (165 000 km)

Engine oil and filter service. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
100,000 Miles (166 000 km)

Change power steering fluid (or every 36 months,
whichever occurs first). (13)

Front axle service (or every 36 months, whichever
occurs first). (38)

Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 12 months, whichever occurs first). (1)(37)

Exhaust brake service (if equipped). Check for
excessive spindle free play and smooth operation.
Lubricate ball joint cap.

Accelerator control cable replacement (diesel) (or
every 36 months, whichever occurs first). (19)

Air brake service (or every 12 months, or
3,600 hours, whichever occurs first). (44)
150,000 Miles (240 000 km)

Cooling system service (or every 60 months since
last service, whichever occurs first). (3)(35)
200,000 Miles (320 000 km)

Remove, disassemble, clean and inspect the air brake
trailer supply valve (or every 2 years, or 7,200 hours,
whichever occurs first).
250,000 Miles (400 000 km)

Wheel bearings service -- Eaton Axle (oil-filled) (or
every 36 months, whichever occurs first). (2)(23)

Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 36 months, whichever occurs first). (2)(37)

Manual transmission fluid replacement (or every
60 months, whichever occurs first).
300,000 Miles (480 000 km)

Remove, disassemble, clean and inspect the air brake
air dryer (or every 3 years, or 10,800 hours,
whichever occurs first). Replace dessicant on
Bendix
-Westinghouse units.
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7-18 Footnotes

= The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
(1) = If your vehicle has an Allison automatic
transmission, your GM Owner's Manual is
supplemented by an Allison Transmission Operator's
Manual. Always refer to these manuals for related
maintenance services.
(2) = Check the fluid level in the manual transmission.
(3) = An Emission Control Service.
(4) = A Noise Emission Control Device.
(5) = Applies only to vehicles sold in the United States.
(6) = Check fluid level in brake master cylinder, clutch
master cylinder (if equipped), power steering pump,
axle, transmission and hydraulic spring parking brake
pump (if equipped). A low fluid level in the brake
master cylinder can indicate worn brake linings and
should be checked accordingly.(7) = Inspect brake lines and hoses for proper hook
-up,
binding, leaks, cracks, chafing, etc. Inspect disc brake
pads for wear and rotors for surface condition. Check
brake pedal for excessive free play or travel (or every
6 months, whichever occurs first) and have serviced if
needed. Check brakes more often if driving habits and
conditions result in frequent braking.
(8) = Inspect hydraulic parking brake drum and linings
for wear or cracks and check linkage and adjustment.
Check spring brake actuator and pump for leaks.
Note: The spring brake section of the actuator is
non
-serviceable.
(9) = This vehicle has an Engine Oil Life Monitor. This
monitor will show you when to change the engine oil
and filter
-- usually between 3,000 miles (5 000 km) and
7,500 miles (12 500 km) since your last oil change.
Under severe conditions, the indicator may come on
before 3,000 miles (5 000 km). Never drive your vehicle
more than 7,500 miles (12 500 km) or 12 months
without an oil and filter change.
The system won't detect dust in the oil. So if you drive
in a dusty area, be sure to change your oil and filter
every 3,000 miles (5 000 km) or sooner if the Change
Oil Light comes on. Remember to reset the Oil Life
Monitor whenever the oil is changed. For more
information, see ªChange Oil Lightº in the Index.
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7-19
(10) = Check clutch pedal for free travel. Press pedal
by hand until resistance is felt. Free travel should be
maintained at 1.5 to 2 inches (38 to 51 mm) measured
at the clutch pedal pad. Make checks at 3,000 miles
(5 000 km) and 6,000 miles (10 000 km) and then every
6,000 miles (10 000 km) thereafter.
(11) = Inspect rear axle air shift motor for fluid leaks.
Remove plug to check fluid level. Inspect air lines and
hoses for proper hook
-up, binding, leaks, etc. Inspect at
3,000 miles (5 000 km) and 24,000 miles (40 000 km)
and then every 24,000 miles (40 000 km) thereafter.
(12) = Chassis Lubrication Service: Lubricate all grease
fittings in front suspension, front axle and steering
linkage. DO NOT lubricate kingpin bushings with air
pressure equipment; instead, use a hand grease gun to
ensure complete purge and eliminate sealer cap
distortion. Lubricate transmission and shift linkage,
hood latches and hood hinges, parking brake lever pivot,
clevis pins and linkage, disc brake caliper rails, clutch
linkage and release bearing (if equipped), propeller shaft
slip joint, universal joint, brake camshaft bracket, slack
adjusters, pedal shaft, clutch cross shaft and clutch pedal
springs. Lubricate suspension, axle and steering linkage
more often when operating under dusty or muddy
conditions and in excessive off
-road use.(13) = Check steering system:

Look for damaged, loose or missing parts. Also
look for parts showing signs of wear or lack of
lubrication. Replace parts as needed. Also check
steering gear mounting bolts, pitman arm nut, gear
housing upper cover and side cover attaching bolts,
steering column mounting bolts and cardan
joint clamp bolts; tighten if necessary.
(See service manual.)

Inspect power steering hoses, tubes and fittings for
leaks. Hoses and lines must not be twisted, kinked or
tightly bent. Make sure clips, clamps, supporting
tubes and hoses are in place and properly secured.

Check steering gear for leakage around pitman shaft
and housing. If leakage is evident (lubricant
oozing out, not just oily film), leak should be
corrected immediately.
(14) = Check front and rear suspension. Look for
damaged, loose or missing parts or parts showing signs
of wear or lack of lubrication. Replace parts as needed.
(15) = Adjust tire pressures as indicated on the
Certification/Tire label for optimum tire life. See ªTiresº
in the Index for further details. Check tires for excessive
or abnormal wear or damage. Also check for damaged
wheels. Replace wheels and/or tires as needed.
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7-28
Part C: Recommended Fluids
and Lubricants
NOTE: Fluids and lubricants identified below by
name, part number or specification may be obtained
from your dealer.
USAGE
FLUID/LUBRICANT
Engine Oil
(Gasoline
Engine)Engine Oil with the American
Petroleum Institute Certified For
Gasoline Engines ªStarburstº
symbol of the proper viscosity. To
determine the preferred viscosity
for your vehicle's engine, see
ªEngine Oilº in the Index.
Engine Oil
(Caterpillar
Diesel Engine)See the Caterpillar
Operation &
Maintenance Manual for Engine
Oil recommendations.
Engine Coolant
(GM Gasoline
Engine)50/50 mixture of clean, drinkable
water and use only GM
Goodwrench

DEX-COOL
or
Havoline
DEX-COOL

Coolant. See ªEngine Coolantº in
the Index.
USAGEFLUID/LUBRICANT
Engine Coolant
(Caterpillar
Diesel Engine)See the Caterpillar
Operation &
Maintenance Manual for Engine
Coolant recommendations.
Hydraulic Brake
SystemDelco Supreme 11
Brake Fluid
(GM Part No. 12377967 or
equivalent DOT
-3 Brake Fluid).
Windshield
Washer SolventGM Optikleen
Washer Solvent
(GM Part No. 1051515)
or equivalent.
Clutch Bearing
LubricantClutch Bearing Lubricant (GM
Part No. 12345777 or equivalent)
or NLGI #3 consistency.
Exhaust Brake
Ball Joint Cap
LubricantHigh-Temperature Grease (GM
Part No. 1051344 or equivalent) or
NLGI #3 consistency.
Spring Parking
Brake Hydraulic
PumpDEXRON
-III Automatic
Transmission Fluid.
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9-5
Gages
Air Pressure 2-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature 2-61 . . . . . . . . . . . . . . . . . . . .
Engine Oil Pressure 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filterminder 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hourmeter 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pressure 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer 2-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 2-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Temperature 2-69 . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flasher Switch 5-3 . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Restraints 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-34 . . . . . . . . . . . . . . . . . . . . . .
Wiring 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Highway Hypnosis 4-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hill and Mountain Roads 4-22 . . . . . . . . . . . . . . . . . . . . . . . . .
Hood
Access Panels 6
-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Things Under 6-9 . . . . . . . . . . . . . . . . . . . . . . . . .
Latches Check 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 2-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hourmeter Gage 2
-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Brake Warning Light 2-58 . . . . . . . . . . . . . . . . . . . .
Hydroplaning 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Positions 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation, Tire 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspections
Engine Cover Check 7
-27 . . . . . . . . . . . . . . . . . . . . . . . . . .
Underbody 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 2-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Block 6-69 . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cluster 2-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intake Heater Indicator Light 2-63 . . . . . . . . . . . . . . . . . . . . . .
Inter-Axle Differential Lock Control 2-40 . . . . . . . . . . . . . . . .
Jump Starting 5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keys 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels
Certification/Tire 4-28, 6-67 . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts Identification 6-67 . . . . . . . . . . . . . . . . . . . . .
Vehicle Identification Number 6-67 . . . . . . . . . . . . . . . . . . .
Lamp and Bulb Data 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp Check 7-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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