120,000 MILE (204,000 KM)/96 MONTH NORMAL SERVICE
120,000 MILE (204,000 KM)/96 MONTH NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed.
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INSPECT
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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PCV Valve
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SERVICE
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Rotate Tires
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Lubricate Steering Linkage
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REPLACE
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Engine Oil
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Engine Oil Filter
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Air Cleaner Filter
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Spark Plugs
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Ignition Cables
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Above 0 F SAE 10W-30
(
1) (-18 C) To Over 100 F (38 C)
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Ambient Temperature Less Than SAE 5W-30
-20 F (-29 C) Up To 32 F (0 C)
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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Brake Fluid All DOT 3
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Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
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(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
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FLUID CAPACITIES
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Item Condition Specification (1)
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Engine Oil 3.9L: Drained, W/New Filter 4 Qts. (3.8L)
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5.2L: Drained, W/New Filter 5 Qts. (4.7L)
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5.9L: Drained, W/New Filter 5 Qts. (4.7L)
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3.9L: Drained 3.5 Qts. (3.3L)
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5.2L: Drained 4.5 Qts. (4.2L)
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5.9L: Drained 4.5 Qts. (4.2L)
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Engine 3.9L: Drained 20 Qts. (19L)
Coolant
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5.2L: Drained 20 Qts. (19L)
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5.9L: Drained 20 Qts. (19L)
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(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
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LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE\
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Material Condition Specification
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Engine Oil Ambient Temperature Above 0 F SAE 10W-30
(
1) (-18 C) To Over 100 F (38 C)
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Ambient Temperature Less Than SAE 5W-30
-20 F (-29 C) Up To 32 F (0 C)
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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Brake Fluid All DOT 3
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Automatic All ATF+2 Type 7176
Transmission
Fluid
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Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
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Manual NV-4500 75W-90 Synthc. API GL4
Transmission
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Fluid NV-3500 Mopar Manual
Transmission Fluid
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Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
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Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
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Rear Axle & All Mopar Hypoid Lubricant
4x4 Frt. Axle SAE 80W-90
Lubricant (2) GL-5 Gear Lube
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Power All Mopar Power Steering
Steering Fluid Or Equivalant
Fluid (
3) Petroleum Based
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Clutch All Multipurpose Grease
Linkage NLGI Grade 2 E.P.
Lubricant
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A/C All R-134a
Refrigerant
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A/C All Polyalkalene Glycol
Refrigerant SP10 PAG
Oil Refrigerant Oil
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(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge
trucks. Use only API approved oil with Starburst Symbol.
(
2) - Limited-Slip Differentials require the use of a 5% Friction
Modifier. Mopar Gear Oil Additive Friction Modifier
(
3) - Never add gear oil, automatic transmission fluid or
hydroboost power steering fluid.
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FLUID CAPACITIES
FLUID CAPACITIES TABLE\
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Item Condition Specification (1)
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Engine Oil 3.9L: Drained, W/New Filter 4 Qts. (3.8L)
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5.2L: Drained, W/New Filter 5 Qts. (4.7L)
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5.9L: Drained, W/New Filter 5 Qts. (4.7L)
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3.9L: Drained 3.5 Qts. (3.3L)
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5.2L: Drained 4.5 Qts. (4.2L)
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5.9L: Drained 4.5 Qts. (4.2L)
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Engine 3.9L: Drained 20 Qts. (19L)
Coolant
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5.2L: Drained 20 Qts. (19L)
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5.9L: Drained 20 Qts. (19L)
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Automatic 42RE: Dry Fill 17-22 Pts. (8-10.4L)
Transmission
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Fluid 46RE: Dry Fill 1726 Pts. (812.3L)
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Manual NV3500: Drained 4.2 Pts. (2L)
Transmission
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Fluid NV3500: Drained 8 Pts. (3.8L)
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Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
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Model 248 (2WD) 6.3 Pts. (3L)
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SC HED ULE D S ER VIC ES - S EVER E S ER VIC E ( D IE SEL)
1 999 D odge P ic ku p R 1500
1997-99 MAINTENANCE
Chrysler Maintenance & Service Intervals
Diesel Engines
Severe Service
DODGE; RAM PICKUP Cummins Turbo Diesel: 5.9L VIN [D]
* READ THIS FIRST *
Before preforming maintenance on vehicle, ensure that all
cautions and warnings have been observed to prevent vehicle damage or
personal injury. See CAUTIONS & WARNINGS in MAINTENANCE INFORMATION
article in this section.
Introduction
The frequency of scheduled inspection and maintenance
services in this article are based on Severe Duty vehicle usage ONLY.
Severe Duty vehicle usage is defined as any one of the following
conditions:
* Frequent short driving less than 5 Miles (8 16 Km).
* Frequent driving in dusty conditions.
* Frequent trailer towing.
* Extensive idling.
* More than 50% of your driving is at sustained high speeds
during hot weather, above 90
F (32 C).
If none of these conditions apply, this Severe service
schedule article is excessive. DO NOT USE. Instead, use the Normal
service schedule: See SCHEDULED SERVICES - NORMAL SERVICE (DIESEL) .
3,000 MILE (5,000 KM) SEVERE DUTY SERVICE
3,000 MILE (5,000 KM) SEVERE DUTY SERVICE\
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INSPECT
\b\
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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SERVICE
\b\
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Lubricate Steering Linkage
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REPLACE
\b\
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Engine Oil
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Engine Oil Filter
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LUBRICATION SPECIFICATIONS
\
\b\
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\b\
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\
Material Condition Specification
\
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
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Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
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Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
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\
\
\
Brake Fluid All DOT 3
\
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\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
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\
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(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge
trucks. Use only API approved oil with Starburst Symbol.
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FLUID CAPACITIES
\
\b\
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\b\
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Item Condition Specification (1)
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Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
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Capacity, Lower Safe Mark 8 Qts. (7.5L)
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Engine Drained 26 Qts. (24.5L)
Coolant
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(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
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6,000 MILE (10,000 KM) SEVERE DUTY SERVICE
6,000 MILE (10,000 KM) SEVERE DUTY SERVICE\
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INSPECT
\b\
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Exhaust System
\
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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SERVICE
\b\
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Rotate Tires
\
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Lubricate Steering Linkage
\
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Clean Fuel Strainer
\
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REPLACE
\b\
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Engine Oil
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Engine Oil Filter
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Fuel Filter
\
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LUBRICATION SPECIFICATIONS
\
\b\
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\b\
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Material Condition Specification
\
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
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\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
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\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
\
\
\
\
\
\
\
FLUID CAPACITIES
\
\b\
\
\
\b\
\
\
Item Condition Specification (1)
\
\
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\
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\
\
Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
\
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Capacity, Lower Safe Mark 8 Qts. (7.5L)
\
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\
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Engine Drained 26 Qts. (24.5L)
Coolant
\
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\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
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9,000 MILE (14,000 KM) SEVERE DUTY SERVICE
9,000 MILE (14,000 KM) SEVERE DUTY SERVICE\
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INSPECT
\b\
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Exhaust System
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
\
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SERVICE
\b\
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Lubricate Steering Linkage
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REPLACE
\b\
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Engine Oil
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Engine Oil Filter
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LUBRICATION SPECIFICATIONS
\
\b\
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\b\
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Material Condition Specification
\
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Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
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\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
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\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge
trucks. Use only API approved oil with Starburst Symbol.
\
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\
\
\
\
FLUID CAPACITIES
\
\b\
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\
\b\
\
\
Item Condition Specification (1)
\
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\
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Engine Oil Capacity, Upper Safe Mark 10 Qts. (9.5L)
\
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Capacity, Lower Safe Mark 8 Qts. (7.5L)
\
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Engine Drained 26 Qts. (24.5L)
Coolant
\
\
\
\
\
\
\
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
\f
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12,000 MILE (19,000 KM) SEVERE DUTY SERVICE
12,000 MILE (19,000 KM) SEVERE DUTY SERVICE\
\
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INSPECT
\b\
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Exhaust System
\
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Brake Hoses
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Engine Coolant Level, Hoses & Clamps
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Brake Linings
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Water Pump Weep Hole For Blockage
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SERVICE
\b\
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Rotate Tires
\
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\
\
\
\
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Lubricate Steering Linkage
\
\
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\
\
\
\
Automatic Transmission Bands
\
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\
Clean Fuel Strainer
\
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\
\
\
\
REPLACE
\b\
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\
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\
\
Engine Oil
\
\
\
\
\
\
\
Engine Oil Filter
\
\
\
\
\
\
\
Automatic Transmission Fluid & Filter
\
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\
\
\
\
\
Rear Axle Fluid
\
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Front Axle Fluid (4x4)
\
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\
\
Fuel Filter
\
\
\
\
\
\
\
LUBRICATION SPECIFICATIONS
\
\b\
\
\
\b\
\
\
Material Condition Specification
\
\
\
\
\
\
\
Engine Oil Ambient Temperature Above 10 F SAE 15W-40
(
1) (-12 C) To Over 30 F (-1 C)
\
\
\
\
\
Ambient Temperature Less Than SAE 10W-30
0 F (-18 C) To Over 30 F(-1 C)
\
\
\
\
\
Ambient Temperature Less Than With Block Heater:
-10 F(-23 C) Up To 0 F (-18 C) SAE 10W-30
Without Block Heater:
SAE 5W-30
\
\
\
\
\
\
\
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
\
\
\
\
\
\
\
Brake Fluid All DOT 3
\
\
\
\
\
\
\
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
\
\
\
\
\
\
\
Automatic All ATF+2 Type 7176
Transmission
Fluid
\
\
\
\
\
\
\
Rear Axle All Mopar Hypoid Lubricant
Lubricant SAE 80W-90
(
2) GL-5 Gear Lube
\
\
\
\
\
\
\
4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
Lubricant GL-5 Gear Lube