and rear mount.
9) Remove rear crossmember located below the transmission. On
4WD models, disconnect electrical connectors from transfer case. On
all models, remove transmission-to-cylinder block bolts. Slide
transmission rearward from dowels on cylinder block.
10) Install "C" clamp on edge of transmission housing to hold
torque converter in place. Lower transmission and remove transmission
from vehicle.
Installation
1) To install, reverse removal procedure. Ensure torque
converter is fully seated in transmission by measuring distance from
cylinder block surface on transmission housing to front edge on torque
converter bolt lug on front of torque converter. Distance should be .
50" (12.7 mm) if torque converter is fully seated.
CAUTION: Proper length torque converter bolts must be used. If
replacing any torque converter bolts, consult parts
department to ensure proper length bolt is used.
2) Tighten bolt/nuts to specification. See TORQUE
SPECIFICATIONS. Ensure reference mark on torque converter and
flexplate, and drive shaft flanges are aligned. Adjust shift linkage,
throttle valve cable and transfer case shift linkage if necessary. See
AUTOMATIC TRANSMISSION - TRUCKS & RWD VANS article.
3) Use NEW "O" ring when installing dipstick tube. Before
installing oil cooler lines on transmission, ensure all fittings are
clean. Install oil cooler line into quick-disconnect fitting. Push oil
cooler line inward until a click is heard. Pull on oil cooler line to
ensure oil cooler line is locked in place. Fill transmission with
Mopar ATF Plus Type 7176.
RAM VAN/WAGON
Removal
1) Disconnect negative battery cable. Raise and support
vehicle. Remove engine-to-transmission struts. These struts are
located between front of transmission and engine.
2) Remove starter and oil cooler line bracket. Ensure area
around transmission oil cooler lines fitting are clean. Disengage
retainer on quick-disconnect cooler line fitting. Pull cooler line
from transmission oil cooler.
CAUTION: Crankshaft position sensor must be removed from transmission
housing before removing transmission to prevent damage to
crankshaft position sensor.
3) Disconnect electrical connector for crankshaft position
sensor. Crankshaft position sensor is mounted on passenger's side of
transmission housing. See Fig. 2.
4) Remove crankshaft position sensor bolts. Remove crankshaft
position sensor from transmission housing. Remove dipstick, dipstick
tube and "O" ring from transmission.
5) Remove torque converter cover. Place reference mark on
flexplate and torque converter for installation reference. Rotate
crankshaft clockwise and remove torque converter bolts.
6) Place reference mark on drive shaft yokes for installation
reference. Remove drive shaft from transmission. Disconnect necessary
wiring harnesses and control cables from transmission. Support rear of
engine with hoist. Using transmission jack, slightly raise
transmission to release pressure from rear mount and crossmember.
7) Remove rear mount-to-rear crossmember bolts. Remove bolts
and rear crossmember located below the transmission. Remove engine oil
filter (if necessary). Remove transmission-to-cylinder block bolts.
Slide transmission rearward from dowels on cylinder block.
8) Install "C" clamp on edge of transmission housing to hold
torque converter in place. Lower transmission and remove transmission
from vehicle.
Installation
1) To install, reverse removal procedure. Ensure torque
converter is fully seated in transmission by measuring distance from
cylinder block surface on transmission housing to front edge on torque
converter bolt lug on front of torque converter. Distance should be .
50" (12.7 mm) if torque converter is fully seated.
CAUTION: Proper length torque converter bolts must be used. If
replacing any torque converter bolts, ensure proper length
bolt is used.
2) Ensure proper length torque converter bolts are used in
accordance with torque converter diameter and number of torque
converter bolt lugs on front of torque converter. See TORQUE CONVERTER
BOLT APPLICATION table.
TORQUE CONVERTER BOLT APPLICATION
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Torque Converter Diameter Bolt Length
In. (mm)\
9.50" (241.0 mm) 3-Bolt Lug Torque Converter ............ .46 (11.7\
)
9.50" (241.0 mm) 4-Bolt Lug Torque Converter ............ .52 (13.2\
)
10.00" (254.0 mm) 4-Bolt Lug Torque Converter ........... .52 (13.2\
)
10.75" (273.0 mm) 4-Bolt Lug Torque Converter ........... .44 (11.2\
)
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3) Tighten bolt/nuts to specification. See TORQUE
SPECIFICATIONS. Ensure reference mark on torque converter and
flexplate, and drive shaft yokes are aligned. Adjust shift cable and
throttle valve cable if necessary. See AUTOMATIC TRANSMISSION - TRUCKS
& RWD VANS article.
4) Use NEW "O" ring when installing dipstick tube. Before
installing oil cooler lines on transmission, ensure all fittings are
clean. Install oil cooler line into quick-disconnect fitting. Push oil
cooler line inward until a click is heard. Pull on oil cooler line to
ensure oil cooler line is locked in place. Fill transmission with
Mopar ATF Plus Type 7176.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS (DAKOTA & DURANGO) \
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Application Ft. Lbs.
Crankshaft Position Sensor Bolt/Nut
2.5L ..................................................... 14 (19)\
3.9L, 5.2L & 5.9L ............................................ ( 1)
Front Drive Shaft Universal Joint Strap-To-Transfer
Case Flange Bolt ......................................... 20 (27)\
Rear Crossmember Bolt ...................................... 50 (68)\
Rear Drive Shaft Center Bearing-To-Crossmember Bolt ........ 50 (68)\
Rear Drive Shaft Universal Joint Strap-To-Rear
Axle Flange Bolt ......................................... 14 (19)\
Starter Bolt
2.5L ..................................................... 33 (45)\
3.9L, 5.2L & 5.9L ........................................ 50 (68)\
Torque Converter Bolt ...................................... 23 (31)\
Transmission-To-Cylinder Block Bolt ............................ (2)
( 1) - Tighten bolts to 70 INCH lbs. (7.9 N.m).
( 2) - Information is not available from manufacturer.
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TORQUE SPECIFICATIONS (RAM VAN/WAGON) \
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Application Ft. Lbs.
Drive Shaft Universal Joint Strap-To-Rear
Axle Flange Bolt ......................................... 14 (19)\
Engine-To-Transmission Strut Bolt
Bolt At Cylinder Block ............................. 20-40 (27-54)\
Bolt At Transmission ............................... 35-65 (47-88)\
Rear Crossmember Bolt ...................................... 50 (68)\
Starter Bolt/Nut ........................................... 50 (68)\
Torque Converter Bolt ( 1)
9.50" (241.0 mm) 3-Bolt Lug Torque Converter ............. 40 (54\
)
9.50" (241.0 mm) 4-Bolt Lug Torque Converter ............. 55 (75\
)
10.00" (254.0 mm) 4-Bolt Lug Torque Converter ............ 55 (75\
)
10.75" (273.0 mm) 4-Bolt Lug Torque Converter ............ 23 (31\
)
Transmission-To-Cylinder Block Bolt
Large Bolt ......................................... 35-65 (47-88)\
Small Bolt ......................................... 20-40 (27-54)\
INCH Lbs. (N.m)
Crankshaft Position Sensor Bolt ........................... 70 (7.9)\
( 1) - Bolt torque is determined by diameter of torque converter and
number of torque converter bolt lugs on front of torque
converter.
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TORQUE SPECIFICATIONS (RAM PICKUP) \
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Application Ft. Lbs.
Front Drive Shaft-To-Front Axle Flange Bolt ................ 14 (19)\
Front Drive Shaft Flange-To-Transfer Case Flange Bolt ...... 65 (88)\
Rear Crossmember Bolt ...................................... 50 (68)\
Rear Drive Shaft Center Bearing-To-Crossmember Bolt ........ 50 (68)\
Rear Drive Shaft Universal Joint Strap-To-Rear
Axle Flange Bolt
Dana Axle ............................................... 22 (30)\
9 1/4" Axle ............................................. 14 (19)\
Starter Bolt
5.9L Diesel .............................................. 32 (43)\
All Others ............................................... 50 (68)\
Torque Converter Bolt ( 1)
10.75" (273.0 mm) Torque Converter ....................... 23 (31\
)
12.20" (273.0 mm) Torque Converter ....................... 35 (47\
)
Transmission-To-Cylinder Block Bolt ............................ ( 2)
INCH Lbs. (N.m)
Crankshaft Position Sensor Bolt
3.9L, 5.2L & 5.9L Gasoline .............................. 70 (7.9)\
( 1) - Bolt torque is determined by diameter of torque converter.