Relief Pressure Test
1) Close gauge shutoff valve completely 3 times. Record
highest pressure attained each time. All 3 readings must be greater
than specifications and within 50 psi (3.5 kg/cm
) of each other. See
POWER STEERING PUMP PRESSURE TEST SPECIFICATIONS table. If pressures
are not as specified, replace pump. See POWER STEERING PUMP (GASOLINE)\
or VACUUM/POWER STEERING PUMP (DIESEL) under REMOVAL & INSTALLATION.
CAUTION: DO NOT hold steering wheel against stops more than 4 seconds,
or pump damage may result.
2) Open test valve and turn steering wheel to left and right
stops. Record highest pressure attained at each stop. If output
pressures are not equal against each stop, gear is leaking internally
and must be replaced. See STEERING GEAR under REMOVAL & INSTALLATION.
Shut off engine, remove test gauge, and connect pressure hose.
LUBRICATION
CAPACITY
CAPACITY\
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Models Pts. (L)\
Dakota (4WD) ............................................. 2.5 (1.2\
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Ram Pickup & Ram Van/Wagon ............................... 2.7 (1.3)\
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FLUID TYPE
CAUTION: DO NOT use Automatic Transmission Fluid (ATF).
Use Mopar Power Steering Fluid (4318055).
FLUID LEVEL CHECK
Check fluid level with engine cold and not running. Remove
fluid level dipstick on pump reservoir. Dipstick should indicate FULL
COLD with fluid temperature of 70-80
F (21-27 C). If needed, add fluid
through dipstick opening, and recheck. DO NOT overfill.
HYDRAULIC SYSTEM BLEEDING
Fill power steering pump reservoir to specified level. Start
engine and slowly turn steering wheel to left and right, but DO NOT
contact steering stops in either direction. Stop engine. Inspect
reservoir fluid level and add fluid if necessary. Bleeding process may
have to be repeated several times to completely purge all air from
system.
ADJUSTMENTS
POWER STEERING PUMP BELT
Vehicles are equipped with dynamic tensioner. No adjustment
is required.
POWER STEERING PUMP PULLEY
signal to the transmission solenoid assembly for transmission
temperature sensor.
Generator Field
Engine Control Module (ECM) provides output signals to
generator field for regulating charging system voltage at 12.9-15.0
volts. ECM contains an internal electronic voltage regulator for
controlling the charging system voltage.
Generator Light
If Engine Control Module (ECM) senses a low charging system
condition, generator light on instrument panel (if equipped) will be
turned on. Generator light may also come on momentarily at low idle
speed when all accessories are on.
Malfunction Indicator Light (MIL)
The MIL is located on the instrument panel, just below
tachometer and may also be referred to as the CHECK ENGINE light. MIL
comes on for a short period and then goes off as a bulb and wiring
circuit test each time ignition switch is turned to the ON position.
If Engine Control Module (ECM) receives an incorrect signal or
receives no signal from certain sensors or components, ECM will turn
on the MIL to warn the driver that a malfunction exists in the
electronic system.
Overdrive Indicator Light (A/T Models)
Engine Control Module (ECM) delivers output signal to operate\
transmission overdrive indicator (O/D OFF) light in accordance with
position of the transmission overdrive switch. If overdrive is turned
off with transmission overdrive switch, transmission overdrive
indicator light will be turned on. Transmission overdrive indicator
light is located on instrument panel, just below the speedometer.
Tachometer
Engine Control Module (ECM) delivers output signal to operate\
tachometer on instrument panel to indicate engine RPM.
Transmission Overdrive Solenoid (A/T Models)
Engine Control Module (ECM) delivers output signal to
transmission overdrive solenoid for controlling transmission overdrive
shifts. Transmission overdrive solenoid is located on transmission
valve body.
Transmission Relay (A/T Models)
Transmission relay may be referred to as transmission control
relay or transmission 12-volt supply relay. Transmission relay ground
circuit is controlled by the Engine Control Module (ECM). When ground
circuit is completed, transmission relay supplies voltage to solenoid
assembly on the transmission. Transmission relay is located in power
distribution center at driver's side front corner of engine
compartment, near the battery.
Transmission Temperature Warning Light (A/T Models With
Heavy-Duty Transmission)
Engine Control Module (ECM) delivers output signal to turn on\
transmission temperature warning light if transmission fluid
temperature is determined to be greater than 280
F (138 C) by the
transmission temperature sensor. Transmission temperature warning
light is located on instrument panel, just below the tachometer.
Transmission Torque Converter Clutch Solenoid (A/T Models)
Engine Control Module (ECM) delivers an output signal to
operate transmission torque converter clutch solenoid for torque
Fig. 2: Identifying Oil Pan Gasket (36RH, 46RE & 47RE)
LUBRICATION
SERVICE INTERVALS
Transmission
Check transmission fluid level when performing other
underhood services. Under normal service conditions or severe service
conditions change transmission fluid, adjust bands and replace
transmission filter at specified interval. See TRANSMISSION SERVICING
INTERVALS table. Severe service conditions are conditions such as long
periods of engine idling, trailer towing, off-highway operation, snow
removal, or operating in dusty or excessively hot conditions.
TRANSMISSION SERVICING INTERVALS
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Application Months Miles
Dakota & Durango
Normal Service ........................ 30 .............. 37,500
Severe Service ........................ ( 1) ............. 12,000
CHECKING FLUID LEVEL
Transmission
1) Drive vehicle until engine and transmission are at normal
operating temperature. Park vehicle on level surface. Apply parking
brake.
2) With engine idling, move shift lever through all gear
ranges, ending in Neutral. Check fluid level. Fluid level should be at
the MAX arrow mark area on dipstick with transmission fluid
temperature at 180
F (82C). Add appropriate type of transmission
fluid if necessary. See RECOMMENDED FLUID. DO NOT overfill
transmission.
Transfer Case
Park vehicle on level surface. Remove transfer case fill plug
from rear of transfer case. Fluid level should even with bottom of
transfer case fill plug hole on rear of transfer case. Add appropriate
type of transfer case fluid if necessary. See RECOMMENDED FLUID.
Install and tighten transfer case fill plug to specification. See
TORQUE SPECIFICATIONS.
Power Take-Off (PTO) Adapter (Ram Pickup 2WD 2500 & 3500)
Park vehicle on level surface. Remove fill plug from rear of
PTO adapter. See Fig. 3. Fluid level should even with bottom of fill
plug hole on rear of PTO adapter. Add appropriate type of fluid if
necessary. See RECOMMENDED FLUID. Install and tighten fill plug to
specification. See TORQUE SPECIFICATIONS.
Fig. 3: Locating Fill Plug & Drain Plug On PTO Adapter (Ram
Pickup 2WD 2500 & 3500)
Courtesy of Chrysler Corp.
RECOMMENDED FLUID
Transmission
Manufacturer recommends using Mopar ATF Plus Type 7176.
Manufacturer does not recommend using additives with transmission
fluid.
Transfer Case
Manufacturer recommends using Mopar ATF Plus Type 7176.
Power Take-Off (PTO) Adapter (Ram Pickup 2WD 2500 & 3500)
Manufacturer recommends using Mopar ATF Plus Type 7176.
FLUID CAPACITIES
TRANSMISSION REFILL CAPACITIES ( 1) \
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Application Refill Dry Fill
Qts. (L) Qts. (L\
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Dakota & Durango
42RE, 44RE & 46RE ... ( 2) 1.5 (1.4) .... ( 3) 9.5-11.4 (9.0-10.8)
Ram Pickup
42RE ................ ( 2) 1.5 (1.4) .... ( 3) 8.5-11.0 (8.0-10.4)
46RE ................ ( 2) 1.5 (1.4) .... ( 3) 8.7-13.0 (8.2-12.3)
47RE ................ ( 2) 1.5 (1.4) .... ( 3) 8.7-16.9 (8.2-16.0)
Ram Van/Wagon
32RH & 36RH ......... ( 2) 1.5 (1.4) ...... ( 3) 8.5-9.0 (8.0-8.5)
46RE ................ ( 2) 1.5 (1.4) .. ( 3) 11.4-11.6 (10.8-11.0)
( 1) - Approximate quantity listed.
( 2) - Add fluid until fluid level is at MIN arrow mark on dipstick.
Start engine and allow engine to idle. With brakes applied,
shift transmission through all gears and back to Neutral. Add
additional fluid to bring fluid level to MIN mark on dipstick.
Recheck fluid level with transmission at normal operating
temperature. Adjust fluid level to MAX arrow mark on dipstick.
( 3) - Quantity may vary by type of oil cooler and oil cooler lines.
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TRANSFER CASE REFILL CAPACITIES ( 1) \
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Application Pts. (L)\
Dakota & Durango
NV231 .................................................... 2.5 (1.2)\
NV242 .................................................... 2.8 (1.4)\
Ram Pickup
1500 ..................................................... 2.5 (1.2)\
2500 & 3500
2WD With Power Take-Off (PTO) Adapter ................. 9.0 (4.3\
)
5.9L Diesel & V10 ..................................... 6.5 (3.1)\
All Others ............................................ 5.0 (2.4)\
(1) - Approximate quantity listed.
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POWER TAKE-OFF (PTO) ADAPTER REFILL CAPACITIES ( 1) \
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Application Pts. (L)\
Ram Pickup
2WD 2500 & 3500 ........................................ 4.6 (2.2)\