SC HED ULE D S ER VIC ES
INSPECT
Exhaust System
Brake Hoses
Engine Coolant Level, Hoses & Clamps
Engine Air Cleaner & Air Pump Filters
Brake Linings
SERVICE
Lubricate Steering Linkage
Automatic Transmission Bands
Clean EGR Passages (5.9L)
REPLACE
Engine Oil
Engine Oil Filter (
1)
Automatic Transmission Fluid & Filter
Rear Axle Fluid
Front Axle Fluid (4x4)
Spark Plugs
Ignition Cables
PCV Valve (5.9L)
EGR Valve (5.9L)
Distributor Cap & Rotor (5.9L)
(
1) 8.0L: Change oil filter at every oil change.
5.9L: If mileage is less than 6,000 miles (9,600 Km) Yearly,
replace the oil filter at every oil change.
LUBRICATION SPECIFICATIONS
Material Condition Specification
Engine Oil Ambient Temperature Above 0 F SAE 10W-30
(
1) (-18 C) To Over 100 F (38 C)
Ambient Temperature Less Than SAE 5W-30
-20 F (-29 C) Up To 32 F (0 C)
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
Brake Fluid All DOT 3
SC HED ULE D S ER VIC ES
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
Automatic All ATF+2 Type 7176
Transmission
Fluid
Rear Axle All Mopar Hypoid Lubricant
Lubricant SAE 80W-90
(
2) GL-5 Gear Lube
4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
Lubricant GL-5 Gear Lube
(
1) - SAE 10W-30 engine oil is preferred. Use only API approved
oil with Starburst Symbol.
(
2) - Axles with Limited-Slip Differentials require the use of
a 5% Friction Modifier, such as Mopar Gear Oil Additive
Friction Modifier.
FLUID CAPACITIES
Item Condition Specification (1)
Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
8.0L: Drained, W/New Filter 5 Qts. (4.7L)
5.9L: Drained 4.5 Qts. (4.2L)
Engine 5.9L: Drained 20 Qts. (19L)
Coolant
8.0L: Drained 24 Qts. (22.7L)
Automatic 47RE: Dry Fill 1733 Pts. (815.6L)
Transmission
Fluid
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Fluid
Model 248 (2WD) 6.3 Pts. (3L)
Model 248 (4WD) 7.3 Pts. (3.4L)
Model 267 (2WD) 7 Pts. (3.3L)
Model 267 (4WD) 7.8 Pts. (3.6L)
Model 286 (2WD) 6.8.Pts. (3.2L)
Model 286 (4WD) 10.1 Pts. (4.8L)
Rear Axle Model 248 (2WD) 6.3 Pts. (3L)
Limited Slip
Differential Model 248 (4WD) 7.3 Pts. (3.4L)
Model 267 (2WD) 7 Pts. (3.3L)
Model 267 (4WD) 7.8 Pts. (3.6L)
Model 286 (2WD) 6.8 Pts. (3.2L)
SC HED ULE D S ER VIC ES
Model 286 (4WD) 10.1 Pts. (4.8L)
Front Axle Model 216 6.8 Pts. (3.6L)
Lubricant
Model 248 7.6 Pts. (3.6L)
(
1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE
Material Condition Specification
Engine Oil Ambient Temperature Above 0 F SAE 10W-30
(
1) (-18 C) To Over 100 F (38 C)
Ambient Temperature Less Than SAE 5W-30
-20 F (-29 C) Up To 32 F (0 C)
Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
Brake Fluid All DOT 3
Automatic All ATF+2 Type 7176
Transmission
Fluid
Transfer Case All ATF+2 Type 7176
Fluid Or DEXRON III ATF
Manual NV-4500: All 75W-90 Synthc. API GL4
Transmission
Fluid NV-3500: All Mopar Manual
Transmission Fluid
Steering All Mopar Multi-Mileage
Linkage Lubricant
Lubricant
Wheel Bearing All High Temperature Multi-
Grease -Purporse EP Grease
Front All Mopar Multi-Mileage
Suspension Lubricant
Ball Joints
Lubricant
Chassis All Mopar Multi-Mileage
Lubricant Lubricant
Rear Axle All Mopar Hypoid Lubricant
Lubricant SAE 80W-90
(
2) GL-5 Gear Lube
4x4 Front All Mopar Hypoid Lubricant
Axle SAE 80W-90
SC HED ULE D S ER VIC ES
Lubricant GL-5 Gear Lube
Power All Mopar Power Steering
Steering Fluid Or Equivalant
Fluid (
3) Petroleum Based
Clutch All Multipurpose Grease
Linkage NLGI Grade 2 E.P.
Lubricant
A/C All R-134a
Refrigerant
A/C All Polyalkalene Glycol
Refrigerant SP10 PAG
Oil Refrigerant Oil
(
1) - SAE 10W-30 engine oil is preferred for use in all Dodge
trucks. Use only API approved oil with Starburst Symbol.
(
2) - Axles with Limited-Slip Differentials require the use of
a 5% Friction Modifier, such as Mopar Gear Oil Additive
Friction Modifier.
(
3) - Never add gear oil, automatic transmission fluid or
hydroboost power steering fluid.
FLUID CAPACITIES
FLUID CAPACITIES TABLE
Item Condition Specification (1)
Engine Oil 5.9L: Drained, W/New Filter 5 Qts. (4.7L)
8.0L: Drained, W/New Filter 5 Qts. (4.7L)
5.9L: Drained 4.5 Qts. (4.2L)
Engine 5.9L: Drained 20 Qts. (19L)
Coolant
(
2) 8.0L: Drained 24 Qts. (22.7L)
Automatic 46RE: Dry Fill 1726 Pts. (812.3L)
Transmission
Fluid 47RE: Dry Fill 1733 Pts. (815.6L)
Manual NV3500 4.2 Pts. (2L)
Transmission
Fluid NV4500 8 Pts. (3.8L)
Rear Axle 9-1/4: Drained 4.8 Pts. (2.3L)
Lubricant
Model 248 (2WD) 6.3 Pts. (3L)
Model 248 (4WD) 7.3 Pts. (3.4L)
Model 267 (2WD) 7 Pts. (3.3L)
Model 267 (4WD) 7.8 Pts. (3.6L)
Model 286 (2WD) 6.8.Pts. (3.2L)
2.4L ........................................... 11.2 Qts. (10.6L)\
3.0L ........................................... 13.0 Qts. (12.3L)\
3.3L & 3.8L .................................... 13.2 Qts. (12.5L)\
Automatic Transaxle (Mopar ATF Plus Type 7176)
3-Speed
Drain & Refill .............................. (4) 4.0 Qts. (3.8L)
Dry Refill ...................................... 8.5 Qts. (8.0L)\
4-Speed
Drain & Refill .............................. ( 4) 4.0 Qts. (3.8L)
Dry Refill ...................................... 9.1 Qts. (8.6L)\
Overrunning Clutch
(Mopar ATF Plus Type 7176 - AWD Models) ...................... ( 5)
Power Steering Fluid ( 6) ............................ 1.7 Pts. (.8L)
Power Transfer Unit
(SAE 80W-90/API GL-5 - AWD Models) .............. 1.2 Qts. (1.14L\
)
Rear Differential
(SAE 80W-90/API GL-5 - AWD Models) ( 5) ....................... ( 7)
( 1) - Approximate quantity listed.
( 2) - Use an API energy conserving engine oil that is certified for
gasoline engines on all engines except 3.3L flex-fuel models.
On 3.3L flex-fuel models, use Mopar Flex-Fuel 5W-30 engine oil
or an equivalent that meets Chrysler Standard MS-9214. Proper
engine oil MUST BE used to prevent engine damage. The 3.3L
flex-fuel model may be referred to as Flex-Fuel Vehicle (FFV)
model and is used in all vehicles except California emission
vehicles. Flex-fuel model may be also referred to as an E85
application and may be identified by label attached to inside of
gasoline filler door.
( 3) - Quantity includes heater and coolant recovery tank. Add 2 qts.
(1.9L) if equipped with rear heater.
( 4) - Add this amount of fluid. Start engine and shift transaxle
through all gears and back to Park. Add additional fluid to
bring fluid level to 1/8" below the ADD mark on dipstick.
Recheck fluid level with transaxle at normal operating
temperature. Adjust fluid level so fluid level is within the
HOT range dipstick.
( 5) - An overrunning clutch is bolted on front of rear differential,
between torque tube for drive shaft and rear differential.
Overrunning clutch contains a separate reservoir from rear
differential. Ensure fluids are checked at appropriate
component, as different types of fluids are used. Fluid capacity
is not available from manufacturer.
( 6) - Use only Mopar power steering fluid. DO NOT use automatic
transmission fluid.
( 7) - Capacity is not available from manufacturer. Fill unit until
fluid level is even with bottom of filler plug hole.
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FLUID CAPACITIES (DAKOTA) \
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Application ( 1) Quantity
Crankcase (Includes Filter) ( 2)
2.5L ............................................. 4.5 Qts. (4.3L)\
3.9L ............................................. 4.0 Qts. (3.8L)\
5.2L & 5.9L ...................................... 5.0 Qts. (4.7L)\
Cooling System (Includes Heater)
2.5L ............................................. 9.8 Qts. (9.3L)\
3.9L ........................................... 14.0 Qts. (13.2L)\
5.2L & 5.9L .................................... 14.3 Qts. (13.5L)\
Automatic Transmission
(Mopar ATF Plus Type 7176)
Severe Service (4) ............... ( 2) ................. 60,000
Coolant ............................. ( 5) .................... ( 5)
Drive Belt ........................... 48 ................. 60,000
Engine Oil
Normal Service ..................... 6 .................... 7500
Severe Service .................... ( 2) ................... 3000
Engine Oil Filter
Normal Service
2.4L .............................. 6 .................... 7500
All Others ........................ 12 ................. 15,000
Severe Service
2.4L ............................. ( 2) ................... 3000
All Others ....................... ( 2) ................... 6000
PCV Valve ( 4)
Normal Service ..................... 48 ................. 60,000
Severe Service .................... ( 2) ................. 30,000
Spark Plugs
2.4L & 3.0L
Normal Service .................... 24 ................. 30,000
Severe Service ................... ( 2) ................. 30,000
3.3L & 3.8L
Normal Service ................... ( 2) ................ 100,000
Severe Service ................... ( 2) ................. 75,000
Spark Plug Wires
2.4L & 3.0L
Normal Service .................... 48 ................. 60,000
Severe Service ................... ( 2) ................. 60,000
3.3L & 3.8L
Normal Service ................... ( 2) ................ 100,000
Severe Service ................... ( 2) ................. 75,000
Automatic Transaxle Fluid, Filter
& Band Adjustment ( 6)
Normal Service ..................... 24 ................. 30,000
Severe Service .................... ( 2) ................. 15,000
Power Transfer Unit Fluid
(AWD - Severe Service) ( 7) ......... ( 2) ................. 15,000
Rear Differential & Overrunning
Clutch Fluid/n
(AWD - Severe Service) ( 7) ........ ( 2) ................. 21,000
( 1) - Different interval may be required for normal and severe
service. Severe service is described as use of ethanol fuel,
frequent short trip operation of less than 5 miles, long periods
of engine idling, trailer towing, police, taxi, local delivery
service, or operating in dusty or excessively hot conditions.
( 2) - Monthly interval is not available from manufacturer.
( 3) - Inspect air filter every 15,000 miles and replace as necessary.
Replace at 30,000 miles unless previously replaced during
inspection.
( 4) - Inspect at scheduled interval and replace as necessary. Inspect
every 30,000 miles after first scheduled interval if not
previously replaced at scheduled interval listed.
( 5) - Replace coolant at 45,000 miles or 36 months whichever occurs
first. Replace coolant at 36 months regardless of mileage. After
first coolant change, replace coolant every 24 months or 30,000
miles thereafter.
( 6) - Band adjustment required on 3-speed automatic transaxle.
( 7) - Normal service interval is not available from manufacturer.
Manufacturer lists service schedule only under severe service
conditions.
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REPLACEMENT INTERVALS (DAKOTA) ( 1)