4) Scan tool will automatically calculate system charge.
Depending on system charge condition, corrections are made 2 ounces at
a time. Each time a correction is made, recheck readings to ensure
proper charge. For system refrigerant capacity, see REFRIGERANT OIL &
REFRIGERANT SPECIFICATIONS article.
Breeze, Cirrus, Concorde, Intrepid, LHS, Stratus & 300M
(Manifold Gauge Set Method)
1) Attach clamp-on Thermocouple (80PK-1A) to liquid line, as\
close to condenser outlet as possible. Attach manifold gauge set to
vehicle.
2) Set parking brake, and place transaxle in Park position.
Start engine and allow to idle. Set A/C controls to outside air, panel
mode, full cool, and high blower speed. Turn A/C on, and open windows.
Operate system for a few minutes to allow system to stabilize.
3) Place cardboard over front grille area, to block airflow
through part of condenser, to set A/C pressure to 260 psi (18.3
kg/cm
). This will stop cooling fans from alternating speeds and
maintain constant pressure.
4) Record temperature reading at liquid line and discharge
pressure reading on gauges. Compare readings with values in
REFRIGERANT CHARGE LEVEL table.
5) Depending on system charge condition, corrections are made
2 ounces at a time. Each time a correction is made, recheck readings
to ensure proper charge. For system refrigerant capacity, see
REFRIGERANT OIL & REFRIGERANT SPECIFICATIONS article.
REFRIGERANT CHARGE LEVEL
\
\
\
\
\
\
\
Liquid Line Temp. ( 1) Discharge Pressure F ( C) psi (kg/cm)
40 (4.4) ........................................... 53-75 (3.7-5.3\
)
60 (15.6) ......................................... 81-104 (5.7-7.3\
)
80 (26.7) ....................................... 111-142 (7.8-10.0\
)
100 (37.8) ..................................... 156-194 (11.0-13.6\
)
120 (48.9) ..................................... 208-259 (14.6-18.2\
)
140 (60.0) ..................................... 272-331 (19.1-23.3\
)
160 (71.1) ..................................... 353-420 (24.8-29.5\
)
180 (82.2) ..................................... 447-516 (31.4-36.3\
)
( 1) - When pressure is lower than specified, system is undercharged.
When pressure is higher than specified, system is overcharged.
\
\
\
\
\
\
\
All Other Models
Ensure A/C system has been checked for leaks and evacuated.
See EVACUATING A/C SYSTEM and LEAK TESTING. Charge A/C system to
specifications. For system refrigerant capacity, see REFRIGERANT OIL &
REFRIGERANT SPECIFICATIONS article.
FORD MOTOR CO.
1) If using approved Recovery/Recycling/Charging Center (023-\
00105 or 023-00150), connect to high-side and low-side service valves.
See SERVICE VALVE LOCATIONS under SYSTEM SERVICE VALVES. Operate
charging center according to manufacturer's instructions. Charge
system with specified amount of refrigerant and refrigerant oil. See
REFRIGERANT OIL & REFRIGERANT SPECIFICATIONS article. Check amount of
refrigerant oil in system before adding oil. See COMPRESSOR
REFRIGERANT OIL CHECKING article.
2) If using manifold gauge set, connect to high-side and low-
side service valves. See SERVICE VALVE LOCATIONS under SYSTEM SERVICE
AIR B AG R ESTR AIN T S YSTE M
1999 D odge P ic ku p R 1500
1999 AIR BAG RESTRAINT SYSTEMS
DaimlerChrysler Corp.
Dodge: Ram Pickup
DESCRIPTION & OPERATION
* PLEASE READ THIS FIRST *
WARNING: To avoid injury from accidental air bag deployment, read and
carefully follow all WARNINGS and SERVICE PRECAUTIONS.
Supplemental Restraint System (SRS) is designed to work in
conjunction with seat belts. SRS helps to reduce the risk or severity
of serious injury during a front-end collision. Driver-side air bag is
stored in a module in steering wheel hub. All models are equipped with
passenger-side air bags. Passenger-side air bag is stored in the
instrument panel, above glove box. All air bags are covered by a pad
bearing the air bag SRS logo.
Air bag(s) inflate and deflate within 1/10th of a second of
impact sensor switches closing. This creates a cushion of air between
driver and steering wheel and passenger and instrument panel.
System consists of an AIR BAG warning light, clockspring,
driver-side and passenger-side air bag modules, Air Bag Control Module
(ACM), one impact sensor (located inside ACM) and an energy reserve
capacitor. The ACM monitors system, stores fault codes (messages) and
provides information to AIR BAG warning light and Data Link Connector
(DLC). When a malfunction occurs, a fault code is stored and AIR BAG
warning light is activated for more than 12 seconds.
When impact sensor registers sufficient deceleration force
during a front-end collision, an electrical charge is sent from ACM to
air bag module inflator via the clockspring. Inflator actuates and
produces nitrogen gas, which inflates air bag(s).
AIR BAG WARNING LIGHT
Whenever ignition switch is in RUN or START position, AIR BAG
warning light on instrument panel will illuminate for 6-8 seconds and
then turn off. This signifies ACM has checked the system and found
that it is functioning properly. If AIR BAG warning light illuminates
for 12 seconds or more, stays on all the time or does not come on, a
system malfunction exists and trouble code will be stored.
IMPACT SENSOR
All models have one impact sensor located inside ACM. Impact
sensor is an accelerometer that measures deceleration. During a front-
end collision, a signal is sent that completes an electrical circuit
to inflators. Inflators actuate and produce nitrogen gas, which
inflates each air bag. Impact sensor is calibrated for a specific
vehicle and react to severity and direction of vehicle impact.
AIR BAG MODULE
WARNING: DO NOT attempt to disassemble air bag modules. Air bag
modules are not serviceable.
Driver-Side
Air bag module is mounted on front face of steering wheel. A
3) Using DRB, read stored codes. If DRB displays stored
codes, perform appropriate diagnostic test. If DRB does not display
any stored codes, system is operating properly at this time.
COMPONENT VERIFICATION TEST
Reconnect all previously disconnected components and
connectors. Turn ignition on (engine off). Fully operate system that
was malfunctioning. If system operates properly, repair is complete.
If system does not operate properly, go to appropriate diagnostic
test.
VEHICLE COMMUNICATIONS
VEHICLE COMMUNICATION PROBLEMS
NOTE: Use this test only when instructed to do so by another
diagnostic test. Due to manufacturer changes in wire
colors, use terminal identification whenever possible.
DRB Blank Screen
If DRB Screen is blank, disconnect DRB from data link
connector. Ensure good ground exists at data link connector terminal
No. 4 (Black/Tan wire). Ensure 12-volts exists at data link connector
terminal No. 16 (Pink wire). If 12-volts does not exist, check for
blown fuse No. 12 located in power distribution center. If no problems
can be found, try a different DRB cable and/or a different DRB.
No Response Condition
If no response condition from Air Bag Control Module (ACM)
exists, go to NO RESPONSE FROM AIR BAG CONTROL MODULE .
NO RESPONSE FROM AIR BAG CONTROL MODULE
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
inspect it to ensure it is in good condition. Always focus on
circuit being tested. Dirt, water and corrosion, are most
common problems in connectors. Due to manufacturer changes in
wire colors, use terminal identification whenever possible.
1) Remove and inspect fuse No. 19. If fuse is blown, go to
OPEN FUSED IGNITION SWITCH OUTPUT (RUN/START) CKT . If not, go to next
step.
2) Using a voltmeter, measure ignition switch output
RUN/START at fuse No. 19. See WIRING DIAGRAMS. If voltage is more than
10 volts, go to next step. If voltage is less than 10 volts, repair
open ignition switch output RUN/START circuit.
3) Turn ignition off and wait 2 minutes. Disconnect ACM
connector. Reinstall fuse No. 19. Turn ignition on (engine off). Using\
a voltmeter, check voltage at ACM connector terminal No. 14 (Light
Green/Yellow wire). If voltage is more than 10 volts, go to next step.
If voltage is less than 10 volts, repair open in Light Green/Yellow
wire.
4) Turn ignition off. Using DRB in ohmmeter mode, check
resistance at ACM connector terminal No. 4 (Black/Pink wire). If
resistance is more than 5 ohms, repair open in Black/Pink wire. If
resistance is less than 5 ohms, go to next step.
5) Turn ignition on (engine off). Using DRB in voltmeter
mode, check voltage at ACM connector terminal No. 21 (Violet/Brown
wire). If voltage is 1.8-2.6 volts, go to next step. If voltage is not
1.8-2.6 volts, repair open in Violet/Brown wire.
6) Using DRB in voltmeter mode, check voltage at ACM
connector terminal No. 22 (White/Black wire). If voltage is 1.8-2.6
volts, replace ACM. If voltage is not 1.8-2.6 volts, repair open in
White/Black wire.
OPEN FUSED IGNITION SWITCH OUTPUT (RUN/START) CKT
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
inspect it to ensure it is in good condition. Always focus on
circuit being tested. Dirt, water and corrosion, are most
common problems in connectors. Due to manufacturer changes in
wire colors, use terminal identification whenever possible.
1) Turn ignition on (engine off). Using DRB in voltmeter
mode, probe output side (Dark Blue wire) of fuse No. 19 located in
junction block. If voltage is less than 10 volts, repair open in Dark
Blue wire. If voltage is more than 10 volts, go to next step.
2) Turn ignition off and wait 2 minutes before proceeding.
Using DRB in ohmmeter mode, probe fused side (Light Green/Yellow wire)\
of fuse No. 19 located in junction block. If resistance is less than 5
ohms, go to next step. If resistance is more than 5 ohms, go to step
4).
3) Disconnect ACM connector. Using DRB in ohmmeter mode,
probe fused side (Light Green/Yellow wire) of fuse No. 19 located in
junction block. If resistance is less than 5 ohms, repair short to
ground in Light Green/Yellow wire an replace fuse No. 19. If
resistance is more than 5 ohms, replace ACM and fuse No. 19.
4) Turn ignition off and wait 2 minutes before proceeding.
Disconnect ACM. Using an ohmmeter, check resistance between ACM
connector terminal No. 14 (Light Green/Yellow wire) and fused side
(Light Green/Yellow wire) of fuse No. 19 located in junction block. If\
resistance is more than 5 ohms, repair open in Light Green/Yellow wire
and replace fuse No. 19. If resistance is less than 5 ohms, go to next
step.
5) Reconnect ACM connector. Turn ignition on (engine off).
replace fuse No. 19. Perform appropriate diagnostic test under
DIAGNOSTIC TESTS.
NO RESPONSE FROM POWERTRAIN CONTROL MODULE
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
inspect it to ensure it is in good condition. Always focus on
circuit being tested. Dirt, water and corrosion, are most
common problems in connectors. Due to manufacturer changes in
wire colors, use terminal identification whenever possible.
1) If engine does not run, repair as required. If engine
runs, disconnect Powertrain Control Module (PCM) connectors. Connect a\
jumper wire between ground and PCM Gray connector terminal C30
(Violet/Brown wire). Using DRB, perform CCD bus test. If DRB does not
display SHORT TO GROUND, repair open Violet/Brown wire. If DRB
displays SHORT TO GROUND, go to next step.
2) Connect a jumper wire between ground and PCM Gray
connector terminal C28 (White/Black wire). Using DRB, perform CCD bus
test. If DRB does not display SHORT TO GROUND, repair open White/Black
wire. If DRB displays SHORT TO GROUND, replace PCM.
REPAIRING SHORT TO BATTERY
NOTE: Perform COMPONENT VERIFICATION TEST under DIAGNOSTIC TESTS
after all repairs. Each time a connector is disconnected,
AN TI- L O CK B RAK E S A FE TY P R EC AU TIO NS
1999 D odge P ic ku p R 1500
GENERAL INFORMATION
Anti-Lock Brake Safety Precautions
* PLEASE READ THIS FIRST *
This article is intended for general information purposes
only. This information may not apply to all makes and models. If
vehicle is equipped with Anti-Lock Brake System (ABS), refer to
appropriate ANTI-LOCK BRAKE SYSTEM article in the BRAKES section for
description, operation, depressurizing, testing, system bleeding,
trouble shooting and servicing of specific system.
WARNING: Failure to depressurize ABS could lead to physical injury.
ANTI-LOCK BRAKE SAFETY PRECAUTIONS
WARNING: Failure to depressurize ABS could lead to physical injury.
* NEVER open a bleeder valve or loosen a hydraulic line
while ABS is pressurized.
* NEVER disconnect or reconnect any electrical connectors
while ignition is on. Damage to ABS control unit may result.
* DO NOT attempt to bleed hyudarulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES section.
* Only use specially designed brake hoses/lines on ABS equipped
vehicles.
* DO NOT tap on speed sensor components (sensor, sensor rings).
Sensor rings must be pressed into hubs, NOT hammered into
hubs. Striking these components can cause demagnetization or
a loss of polarization, affecting the accuracy of the speed
signal returning to the ABS control unit.
* DO NOT mix tire sizes. Increasing the width, as long as tires
remain close to the original diameter, is acceptable. Rolling
diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* DO NOT contaminate speed sensor components with grease. Only
use recommended coating, when system calls for an
anti-corrosion coating.
* When speed sensor components have been removed, ALWAYS check
sensor-to-ring air gaps when applicable. These specifications
can be found in each appropriate article.
* ONLY use rocommended brake fluids. DO NOT use silicone brake
fluids in an ABS equipped vehicle.
* When instlling transmittion devices (CB's, telephones, etc.)
on ABS equipped vehicles, DO NOT locate the antenna near the
ABS control unit (or any control unit).
* Disconnect all on-board computers, when using electric
welding equipment.
* DO NOT expose the ABS control unit to prolonged periods of
high heat (185
F/85 C for 2 hours is generally considered a
maximum limit).
AN TI- T H EFT S YSTE M
1999 D odge P ic ku p R 1500
1999 ACCESSORIES & EQUIPMENT
CHRY - Anti-Theft Systems
Ram Pickup, Ram Van & Ram Wagon
DESCRIPTION
The Vehicle Theft Security System (VTSS) provides an engine
no-run feature, flashes headlights and sounds horn if any door or hood
is opened without using key or remote keyless entry transmitter, or if
battery cables are disconnected then reconnected when system is
activated.
Anti-theft system is controlled by Central Timer Module
(CTM). CTM is located under driver's side of dash panel, right of
steering column. If CTM is faulty, CTM cannot be repaired and must be
replaced.
VTSS is also equipped with a power-up mode. If battery is
disconnected or looses power while VTSS is armed, VTSS system remains
armed when power is restored. A temper alert signal is sounded on
vehicle entry if VTSS was triggered while away from vehicle. Horn will
sound 3 times alerting owner VTSS was triggered.
OPERATION
ARMING PROCEDURE (PASSIVE)
Remove key from ignition. Ensure headlights are off. Lock
doors while open, using power lock switch. Power lock switch will not
operate with key in ignition or headlights on while door is open.
Vehicle Theft Security System (VTSS) will not arm using key in lock
cylinder or mechanical lock button. While system is arming, SECURITY
light will flash rapidly for 15 seconds. Opening any door or turning
the ignition key while light is flashing will abort arming process.
Once arming process is complete, SECURITY light will go out.
ARMING PROCEDURE (ACTIVE)
Pressing Remote Keyless Entry (RKE) transmitter LOCK button
will actively arm Vehicle Theft Security System (VTSS). All doors must\
be closed and ignition switch in OFF position. While system is arming,
SECURITY light will flash rapidly for 15 seconds. Opening any door or
turning the ignition key while light is flashing will abort arming
process. Once arming process is complete, SECURITY light will go out.
DISARMING
Vehicle Theft Security System (VTSS) can be disarmed 2 ways:
unlock vehicle using key in any door and pressing remote keyless entry
transmitter UNLOCK button. If alarm has been set off, either method
can be used to disarm and shut-off horn.
CENTRAL TIMER MODULE (CTM)
Central Timer Module (CTM) is Vehicle Theft Security System
(VTSS) processor. CTM uses the data bus network to allow sharing and
reporting of sensor information. If a door ajar sensor is opened while
VTSS is set, a signal is sent to flash headlights and sound horn. PCM
is also notified through bus network to enable engine no-run feature.
stretched, cut or pinched wiring. Ensure electrical connectors fit
tightly and are not corroded. Check PCM, sensors and switches for
physical damage. Check engine coolant level. Check transmission fluid
level and condition.
SELF-DIAGNOSTIC SYSTEM
* PLEASE READ THIS FIRST *
NOTE: Only transaxle-related trouble codes are listed. For engine-
related DTC definitions, see TROUBLE CODE DEFINITIONS article
in APPLICATIONS & IDENTIFICATION. For engine-related DTC
diagnosis, see appropriate SELF-DIAGNOSTICS article in ENGINE
PERFORMANCE. Engine performance DTCs must be repaired first,
as engine performance and related component signals will
affect transaxle operation and diagnosis.
DIAGNOSTIC PROCEDURE
When performing vehicle diagnosis:
* Ensure transmission fluid level is correct and fluid is
neither contaminated or aerated.
* Ensure shift cable is properly adjusted. See appropriate
AUTOMATIC TRANSMISSION SERVICING article in TRANSMISSION
SERVICING.
* Ensure battery is fully charged.
* Perform visual inspection, ensuring all electrical
connections at transmission, PCM, TP sensor and output shaft
speed sensor are clean and properly installed.
* Retrieve DTCs. See RETRIEVING DIAGNOSTIC TROUBLE CODES.
* Repair DTCs in order displayed.
* Always perform test verification test after any repair
procedure is completed unless specified otherwise. See
appropriate verification test under DIAGNOSTIC TESTS.
NOTE: Self-diagnostic tests are written specifically for Chrysler's
Diagnostic Readout Box (DRB) scan tool. A generic scan tool
may be used, but may not be capable of performing all
necessary test functions.
TEST EQUIPMENT HOOK-UP
Generic Scan Tool & DVOM
Self-diagnostic tests are written specifically for Chrysler's
Diagnostic Readout Box (DRB) scan tool. The DRB has a built-in DVOM
function. A generic scan tool may be used, but may not be capable of
performing all necessary test functions. If DRB test procedures
require resistance or voltage to be measured using scan tool in
ohmmeter or voltmeter mode, connect DVOM ground lead to DLC connector
terminal No. 4 and positive lead to terminal specified in test
procedure.
DRB Scan Tool
Refer to DRB scan tool instructions to read and clear DTCs,
and when performing other scan tool functions. DRB scan tool is
grounded through DLC connector terminal No. 4. Only one volt/ohmmeter
test lead is required to measure voltage or resistance. See Fig. 2.
RETRIEVING DIAGNOSTIC TROUBLE CODES
NOTE: Manufacturer recommends using Chrysler's Diagnostic Readout
and PCM. Ensure scan tool is still actuating transmission control
relay. If transmission control relay stops clicking, repair wiring
harness as necessary. If transmission control relay continues
clicking, go to next step.
4) Using wiring diagram as a guide, inspect wiring and
connectors. Repair wiring harness as necessary. If wiring and
connectors are okay, see INACTIVE DTC CONDITION under SELF-DIAGNOSTIC
SYSTEM. Testing is complete.
5) Remove transmission control relay. Inspect connector and
terminals for damage. Repair as necessary. If connector and terminals
are okay, turn ignition on. Using scan tool, actuate generator field.
Measure voltage between ground and generator source circuit at
transmission control relay harness connector. If voltage is 10 volts
or less, repair open generator source circuit. If voltage is greater
than 10 volts, go to next step.
6) Turn ignition off. Measure resistance between transmission
control relay terminals No. 85 and 86. If resistance is 100 ohms or
greater, replace transmission control relay. If resistance is less
than 100 ohms, go to next step.
7) Disconnect White PCM harness connector C2. Inspect
connector and terminals for damage. Repair as necessary. If connector
and terminals are okay, measure resistance between ground and
transmission relay control circuit at White PCM harness connector C2.
If resistance is less than 5 ohms, repair short to ground in
transmission relay control circuit. If resistance is 5 ohms or
greater, go to next step.
8) Measure resistance of transmission relay control circuit
between transmission control relay connector and White PCM harness
connector C2. If resistance is 5 ohms or greater, repair open
transmission relay control circuit. If resistance is less than 5 ohms,
replace PCM.
9) Conditions required to set DTC P1765 are not present at
this time. DTC P1765 sets if transmission control relay is not in a
state requested by PCM for greater than 3 seconds. Possible causes
are: faulty relay, open or shorted control circuit, faulty PCM or
faulty connector terminals. Inspect all related wiring and connectors.
Repair as necessary. If wiring and connectors are okay, erase DTCs.
Using scan tool, read DTCs while wiggling wiring harness between
governor pressure sensor and PCM. If DTC P1765 resets, repair wiring
harness as necessary. If DTC P1765 does not reset, see INACTIVE DTC
CONDITION under SELF-DIAGNOSTIC SYSTEM. Testing is complete.
DTC P1899: P/N SWITCH STUCK IN PARK OR IN GEAR
Circuit Description
Circuit is monitored with transmission in "D", "N" or "P"
position. Code sets if PCM detects an incorrect park/neutral switch
state for any given mode of vehicle operation.
Possible Causes
* Park Neutral Position (PNP) switch wiring harness
defective.
* PNP switch sense circuit open.
* PNP switch defective.
* PNP switch sense circuit short to ground.
* PNP switch stuck.
Diagnostic Procedures (AN, DN & WJ Bodies)
1) Using scan tool, read DTCs. On AN and DN bodies, go to
next step. On WJ body, if DTC SPECIFIC GOOD TRIPS counter is not
displayed or displayed count is not "0", go to step 8). If DTC
SPECIFIC GOOD TRIPS counter is displayed and displayed count is "0",