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6-
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Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-6 Filling Your Tank
6
-9 Checking Things Under the Hood
6
-12 Engine Oil
6
-16 Engine Air Cleaner/Filter
6
-18 Automatic Transmission Fluid
6
-19 Manual Transmission Fluid
6
-20 Hydraulic Clutch
6
-21 Rear Axle
6
-22 Surge Tank Pressure Cap
6
-23 Engine Coolant
6
-26 Power Steering Fluid
6
-27 Windshield Washer Fluid
6
-29 Brakes
6
-32 Battery
6
-33 Bulb Replacement
6
-38 Windshield Wiper Blade Replacement
6
-41 Tires6
-52 Lifting Your Corvette
6-56 Appearance Care
6
-56 Cleaning the Inside of Your Vehicle
6
-59 Cleaning a Removable Roof Panel
6
-60 Cleaning the Outside of Your Vehicle
6
-61 Cleaning Your Convertible Top
6
-62 Cleaning Aluminum Wheels
6
-62 Cleaning Tires
6
-62 Finish Damage
6
-63 Underbody Maintenance
6
-64 GM Vehicle Care/Appearance Materials
6
-65 Vehicle Identification Number (VIN)
6
-65 Service Parts Identification Label
6
-66 Electrical System
6
-74 Replacement Bulbs
6
-74 Capacities and Specifications
6
-76 Air Conditioning Refrigerants
6
-76 Normal Maintenance Replacement Parts
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2. Pull the assembly out.
3. Replace the filter.
4. Push the assembly back into place.
5. Fasten the clips.
Automatic Transmission Fluid
How to Check
Because this operation is difficult, you may choose to
have this done at your dealer service department. It is
not necessary to check the transmission fluid level. A
transmission fluid leak is the only reason for fluid loss.
If a leak occurs, take the vehicle to your dealer service
department and have it repaired as soon as possible.
There is a special procedure for checking and changing
the transmission fluid. Contact your dealer for additional
information or the procedure can be found in a Corvette
Service Manual. To purchase a service manual, see
ªService and Owner Publicationsº in the Index.
NOTICE:
We recommend that only fluid labeled
DEXRON-III be used, because fluid with
that label is made specially for your automatic
transmission. Damage caused by fluid other than
DEXRON
-III is not covered by your new
vehicle warranty.
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Change both the fluid and filter every 50,000 miles
(80 000 km) if the vehicle is mainly driven under one of
these conditions:
In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.
In hilly or mountainous terrain.
High performance operation.
If you do not use your vehicle under one of these
conditions, change the fluid and filter every
100,000 miles (166 000 km).
See ªScheduled Maintenance Servicesº in the Index for
the proper service intervals for the transmission fluid
and filter.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid in your manual
transmission doesn't require changing.
How to Check
Because this operation can be difficult, you may choose
to have this done at your Chevrolet dealership
Service Department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some
of the fluid could come out and fall on hot
exhaust system parts, starting a fire. Be sure
to get an accurate reading if you check your
transmission fluid.
Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission is
cool enough for you to rest your fingers on the
transmission case.
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6-52 Tire Chains
NOTICE:
Don't use tire chains. They can damage your
vehicle because there's not enough clearance.
Use another type of traction device only if its
manufacturer recommends it for use on your
vehicle and tire size combination and road
conditions. Follow that manufacturer's
instructions. To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device if it's contacting your vehicle, and don't
spin your wheels.
If you do find traction devices that will fit, install
them on the rear tires.
Lifting Your Corvette
CAUTION:
Lifting a vehicle can cause an injury. The vehicle
can slip off the jack and roll over you or other
people. You and they could be badly injured.
Find a level place to lift your vehicle. To help
prevent the vehicle from moving:
1. Set the parking brake firmly.
2. Put an automatic transmission shift
lever in PARK (P), or shift a manual
transmission to FIRST (1) or
REVERSE (R).
3. Turn off the engine.
To be even more certain the vehicle won't move,
you can put blocks in front of and behind
the wheels.
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Replacement Bulbs
High-Beam Headlamp 9005. . . . . . . . . . . . . . . . . . . .
Low
-Beam Headlamp 9006. . . . . . . . . . . . . . . . . . . .
Front Parking/Turn Signal 3157 NAK. . . . . . . . . . . . .
Back
-Up 2057. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Sidemarker 194. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Sidemarker 194. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Stop/Tail and Turn Signal 3057. . . . . . . . . . . . .
For any bulb replacements or procedures not listed here,
please consult your dealer.
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions.
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information.
Air ConditioningSee the refrigerant . . . . . . . . . . . .
information label under the hood.
Automatic Transmission
Drain and Refill 5.0 quarts (4.7 L). . . . . . . . . . . . . .
Overhaul 10.8 quarts (10.2 L). . . . . . . . . . . . . . . . .
Coolant System
With M30 Automatic
Transmission 12.6 quarts (11.9 L). . . . . . . . . . . .
With MM6 Manual
Transmission 12.9 quarts (12.2 L). . . . . . . . . . .
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Crankcase
With Filter Change 6.5 quarts (6.1 L). . . . . . . . . . .
Fuel Tank19.3 gallons (73.1 L) . . . . . . . . . . . . . . . . .
Manual Transmission
(Overhaul) 4.1 quarts (3.8 L). . . . . . . . . . . . . . . . .
Rear Axle
Lubricant 1.69 quarts (1.6 L). . . . . . . . . . . . . . . . . .
Limited Slip Additive 4 ounces (118 ml). . . . . . . . .
Tire PressuresSee Tire
-Loading Information . . . . . .
label on rear edge of driver's door.
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
NOTE: All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended in
this manual. Recheck fluid level after filling.
Engine Specifications
Type5.7L V8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VIN Engine CodeG . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement350 cubic inches (5662 cc) . . . . . . . . .
Fuel DeliverySequential . . . . . . . . . . . . . . . . . . . . .
Multi
-Port Fuel Injection (SFI)
Valve ArrangementOverhead Valve . . . . . . . . . . . . .
Piston Displacement5.7L . . . . . . . . . . . . . . . . . . . . . .
Bore3.90 inches (9.9 cm) . . . . . . . . . . . . . . . . . . . . . .
Stroke3.62 inches (9.2 cm) . . . . . . . . . . . . . . . . . . . .
Compression Ratio10.1:1 . . . . . . . . . . . . . . . . . . . . .
Horsepower345 @ 5600 . . . . . . . . . . . . . . . . . . . . . . .
Torque350 @ 4400 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firing Order1
-8-7-2-6-5-4-3 . . . . . . . . . . . . . . . . . .
Thermostat Starts to Open187F (86C) . . . . . . . .
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Scheduled Maintenance
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50,000 Miles (80 000 km)
Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90F
(32C) or higher.
± In hilly or mountainous terrain.
± Uses such as high performance operation.
If you do not use your vehicle under any of these conditions, change the fluid
and filter at 100,000 miles (166 000 km). Manual transmission fluid doesn't
require change.
60,000 Miles (96 000 km)
Replace air cleaner filter.
An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket
for any damage. Replace parts as needed.
An Emission Control Service. (See footnote.)
Inspect engine accessory drive belt.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
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Scheduled Maintenance
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Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90F
(32C) or higher.
± In hilly or mountainous terrain.
± Uses such as high performance operation.
Manual transmission fluid doesn't require change.
If you haven't used your vehicle under severe conditions listed previously and,
therefore, haven't changed your automatic transmission fluid, change both the
fluid and filter. Manual transmission fluid doesn't require change.
150,000 Miles (240 000 km)
Drain, flush and refill the cooling system (or every 60 months since last
service, whichever occurs first). See ªEngine Coolantº in the Index for what
to use.
An Emission Control Service. ACTUAL
SERVICED BY:MILEAGE
DATE