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6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-6 Filling Your Tank
6
-9 Checking Things Under the Hood
6
-12 Engine Oil
6
-16 Engine Air Cleaner/Filter
6
-18 Automatic Transmission Fluid
6
-19 Manual Transmission Fluid
6
-20 Hydraulic Clutch
6
-21 Rear Axle
6
-22 Surge Tank Pressure Cap
6
-23 Engine Coolant
6
-26 Power Steering Fluid
6
-27 Windshield Washer Fluid
6
-29 Brakes
6
-32 Battery
6
-33 Bulb Replacement
6
-38 Windshield Wiper Blade Replacement
6
-41 Tires6
-52 Lifting Your Corvette
6-56 Appearance Care
6
-56 Cleaning the Inside of Your Vehicle
6
-59 Cleaning a Removable Roof Panel
6
-60 Cleaning the Outside of Your Vehicle
6
-61 Cleaning Your Convertible Top
6
-62 Cleaning Aluminum Wheels
6
-62 Cleaning Tires
6
-62 Finish Damage
6
-63 Underbody Maintenance
6
-64 GM Vehicle Care/Appearance Materials
6
-65 Vehicle Identification Number (VIN)
6
-65 Service Parts Identification Label
6
-66 Electrical System
6
-74 Replacement Bulbs
6
-74 Capacities and Specifications
6
-76 Air Conditioning Refrigerants
6
-76 Normal Maintenance Replacement Parts
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When you open the hood, you'll see the following:
A. Coolant Surge Tank and Pressure Cap
B. Battery
C. Engine Oil Dipstick
D. Engine Oil Fill Cap
E. Engine Air Cleaner/FilterF. Power Steering Fluid Reservoir
G. Brake Fluid Reservoir
H. Hydraulic Clutch Fluid Reservoir (If Equipped)
I. Windshield Washer Fluid Reservoir
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6-16 What to Do with Used Oil
Did you know that used engine oil contains certain
elements that may be unhealthy for your skin and could
even cause cancer? Don't let used oil stay on your skin
for very long. Clean your skin and nails with soap and
water, or a good hand cleaner. Wash or throw away
clothing or rags containing used engine oil. (See the
manufacturer's warnings about the use and disposal of
oil products.)
Used oil can be a real threat to the environment. If you
change your own oil, be sure to drain all free
-flowing oil
from the filter before disposal. Don't ever dispose of oil
by putting it in the trash, pouring it on the ground, into
sewers, or into streams or bodies of water. Instead,
recycle it by taking it to a place that collects used oil. If
you have a problem properly disposing of your used oil,
ask your dealer, a service station or a local recycling
center for help.
Engine Air Cleaner/Filter
Refer to the Maintenance Schedule to determine when to
replace the air filter.
See ªScheduled Maintenance Servicesº in the Index.
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CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if
the engine backfires. If it isn't there, and the
engine backfires, you could be burned. Don't
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can cause
a damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the air cleaner/filter in place when
you're driving.
Air Cleaner/Filter Replacement
To remove the air cleaner/filter:
1. Pull up on the clips on each side to release
the assembly.
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6-18
2. Pull the assembly out.
3. Replace the filter.
4. Push the assembly back into place.
5. Fasten the clips.
Automatic Transmission Fluid
How to Check
Because this operation is difficult, you may choose to
have this done at your dealer service department. It is
not necessary to check the transmission fluid level. A
transmission fluid leak is the only reason for fluid loss.
If a leak occurs, take the vehicle to your dealer service
department and have it repaired as soon as possible.
There is a special procedure for checking and changing
the transmission fluid. Contact your dealer for additional
information or the procedure can be found in a Corvette
Service Manual. To purchase a service manual, see
ªService and Owner Publicationsº in the Index.
NOTICE:
We recommend that only fluid labeled
DEXRON-III be used, because fluid with
that label is made specially for your automatic
transmission. Damage caused by fluid other than
DEXRON
-III is not covered by your new
vehicle warranty.
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Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air
conditioning system in your vehicle needs refrigerant, be
sure the proper refrigerant is used. If you're not sure, ask
your dealer.
Normal Maintenance
Replacement Parts
Air Cleaner FilterA917C . . . . . . . . . . . . . . . . . . . . . .
Battery78A
-72H . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Surge Tank CapGM Part No. 10296465 . . .
15 psi (105 kPa)
Engine Oil FilterPF44 . . . . . . . . . . . . . . . . . . . . . . . .
PCV Valve799C . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0.060 inch (1.524 mm)
Spark Plug41
-931 (0.60 inch Gap) . . . . . . . . . . . . .
ThermostatGM Part No. 12555717 . . . . . . . . . . . . .
or equivalent
Windshield Wiper Blade
Length 22 inches (55.9 cm). . . . . . . . . . . . . . . . . . . .
Type 9 mm x 3 mm Shepherd's Hook. . . . . . . . . . . .
Vehicle Dimensions
Wheelbase104.5 inches (265.4 cm) . . . . . . . . . . . . . .
Tread
Front 62.1 inches (157.7 cm). . . . . . . . . . . . . . . . . .
Rear 62.0 inches (157.4 cm). . . . . . . . . . . . . . . . . . .
Length179.7 inches (456.4 cm) . . . . . . . . . . . . . . . . .
Width73.6 inches (186.9 cm) . . . . . . . . . . . . . . . . . . .
Height47.7 inches (121.1 cm) . . . . . . . . . . . . . . . . . .
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Scheduled Maintenance
7-9
15,000 Miles (24 000 km)
Inspect air cleaner filter if you are driving in dusty conditions. Replace filter
if necessary.
An Emission Control Service. (See footnote .)
30,000 Miles (48 000 km)
Replace air cleaner filter.
An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket
for any damage. Replace parts as needed.
An Emission Control Service. (See footnote.)
45,000 Miles (72 000 km)
Inspect air cleaner filter if you are driving in dusty conditions. Replace filter
if necessary.
An Emission Control Service. (See footnote .)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
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Scheduled Maintenance
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7-10
50,000 Miles (80 000 km)
Change automatic transmission fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90F
(32C) or higher.
± In hilly or mountainous terrain.
± Uses such as high performance operation.
If you do not use your vehicle under any of these conditions, change the fluid
and filter at 100,000 miles (166 000 km). Manual transmission fluid doesn't
require change.
60,000 Miles (96 000 km)
Replace air cleaner filter.
An Emission Control Service.
Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap gasket
for any damage. Replace parts as needed.
An Emission Control Service. (See footnote.)
Inspect engine accessory drive belt.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE