Page 23 of 74

4-1
EAU01114
PRE-OPERATION CHECKS
1
2
3
4
5
6
7
8
9Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to
deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements).
Any damage, fluid leak or loss of tire pressure could have serious consequences. Therefore, it is very important
that, in addition to a thorough visual inspection, you check the following points before each ride.
EAU00340PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Brakes9Check operation, condition and free play.
3-5, 6-18 ~ 6-21
9Adjust if necessary.
Clutch9Check operation and free play.
3-4, 6-18
9Adjust if necessary.
9Check for smooth operation.
Throttle grip and housing9Lubricate.6-14, 6-24
9Adjust throttle cable free play if necessary.
Engine oil9Check oil level.
6-8 ~ 6-11
9Fill with oil if necessary.
Drive chain9Check chain slack and condition.
6-21 ~ 6-23
9Adjust if necessary.
Wheels and tires9Check tire pressure, wear, damage and spoke tightness.
6-15 ~ 6-17
9Tighten spokes if necessary.
Brake and shift pedal shafts9Check for smooth operation.
6-24
9Lubricate if necessary.
Brake and clutch lever pivots9Check for smooth operation.
6-25
9Lubricate if necessary.
Sidestand pivot9Check for smooth operation.
6-25
9Lubricate if necessary.
Chassis fasteners9Make sure that all nuts, bolts, and screws are properly tightened.
—
9Tighten if necessary.
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6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
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9
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
EVERY
6,000 km 12,000 km
No. ITEM CHECKS AND MAINTENANCE JOBSInitial or or
(1,000 km) 6 months 12 months
(Whichever (Whichever
comes first) comes first)
1 * Fuel line 9Check fuel hoses for cracks or damage.
√√
9Replace if necessary.
2 Spark plug9Check condition.
√√√
9Clean, regap or replace if necessary.
3 * Valves9Check valve clearance.
√√√
9Adjust if necessary.
4 * Cam chain9Check chain tension.
√√√
9Adjust if necessary.
5 Air filter9Clean or replace if necessary.√√
9Check electrolyte level and specific gravity.
6 * Battery9Correct or recharge if necessary. √√
9Make sure that the breather hose is properly routed.
7 Clutch9Check operation.
√√√
9Adjust or replace cable.
8 * Front brake9Check operation.
√√√
9Adjust cable and replace brake shoes if necessary.
9 * Rear brake9Check operation.
√√√
9Adjust cable and replace brake shoes if necessary.
10 * Wheels9Check balance, runout, spoke tightness and for damage.
√√
9Tighten spokes and rebalance, replace if necessary.
9Check tread depth and for damage.
11 * Tires9Replace if necessary.
√√
9Check air pressure.
9Correct if necessary.
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6-15
PERIODIC MAINTENANCE AND MINOR REPAIR
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9
EW000087
w
Proper loading of your motorcycle
is important for several character-
istics of your motorcycle; such as
handling, braking, performance
and safety. Do not carry loosely
packed items that can shift.
Securely pack your heaviest items
close to the center of the motorcy-
cle, and distribute the weight
evenly from side to side. Check the
condition and pressure of your
tires. NEVER OVERLOAD YOUR
MOTORCYCLE. Make sure the
total weight of the cargo, rider,
passenger, and accessories (fair-
ing, saddlebags, etc. if approved
for this model) does not exceed
the maximum load of the motorcy-
cle. Operation of an overloaded
motorcycle could cause tire dam-
age, an accident, or even injury.
* Load is the total weight of cargo, rider, passen-
ger, and accessories.
Maximum load* 157 kg
Cold tire pressure: Front Rear
125 kPa 150 kPa
Up to 90 kg (1.25 kgf/cm
2, (1.50 kgf/cm2,1.25 bar) 1.50 bar)
90 kg load ~150 kPa 175 kPa
Maximum load*(1.50 kgf/cm
2, (1.75 kgf/cm2,1.50 bar) 1.75 bar)
Off-road riding125 kPa 125 kPa
(1.25 kgf/cm
2, (1.25 kgf/cm2,1.25 bar) 1.25 bar)
High-speed riding150 kPa 175 kPa
(1.50 kgf/cm
2, (1.75 kgf/cm2,
1.50 bar) 1.75 bar)
EAU00668Tires
To ensure maximum performance,
long service, and safe operation,
note the following:
1. Tire air pressure
Always check and adjust the
tire pressure before operating
the motorcycle.
EW000082
w
Tire inflation pressure should be
checked and adjusted when the
temperature of the tire equals the
ambient air temperature. Tire infla-
tion pressure must be adjusted
according to total weight of cargo,
rider, passenger, and accessories
(fairing, saddlebags, etc. if
approved for this model), and vehi-
cle speed.
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8-2
EAU01038
SPECIFICATIONS
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2
3
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9
Spark plug:
Type / Manufacturer D8EA / NGK or
X24ES-U / DENSO
Spark plug gap 0.6 ~ 0.7 mm
Clutch type:Wet, multiple-disc
Transmission:
Primary reduction system Spur gear
Primary reduction ratio 3.318
Secondary reduction system Chain drive
Secondary reduction ratio 3.571
Number of sprocket teeth
(Rear/Front) 50/14
Transmission type Constant mesh 5-speed
Operation Left foot operation
Gear ratio 1st 2.833
2nd 1.789
3rd 1.318
4th 1.040
5th 0.821
Chassis:
Frame type Diamond
Caster angle 26.5°
Trail 94 mmTire:
Type With tube
Size:
Front 130/80-18 66P
Rear 180/80-14M/C 78P
Manufacturer / model:
Front BRIDGESTONE / TW31
Rear BRIDGESTONE / TW32
Maximum load* 157 kg
Air pressure (cold tire):
up to 80 kg load*
Front 125 kPa; 1.25 kgf/cm
2; 1.25 bar
Rear 125 kPa; 1.25 kgf/cm
2; 1.25 bar
80 kg load ~ Maximum
load*
Front 150 kPa; 1.50 kgf/cm
2; 1.50 bar
Rear 175 kPa; 1.75 kgf/cm
2; 1.75 bar
Off-road riding
Front 125 kPa; 1.25 kgf/cm
2; 1.25 bar
Rear 125 kPa; 1.25 kgf/cm
2; 1.25 bar
High-speed riding
Front 150 kPa; 1.50 kgf/cm
2; 1.50 bar
Rear 175 kPa; 1.75 kgf/cm
2; 1.75 bar
*Load is total weight of cargo, rider, passenger and accessories.
5FY-28199-EX (TW200) 4/16/02 5:38 PM Page 68