1998 TOYOTA LAND CRUISER 0440

A05709
SST
A03199A03200
Sharp 5.5 mm Reamer
A04107
Pry
ClawBend
A04108
SST
SST Return
ClawDownward
EM-56
- ENGINE MECHANICALCYLINDER HEAD
1629 Author
: Date
:
2004 LAND CRUISER (RM1071U)
(e) Gradually heat the cylinder head to 80 - 100°C (176 -
212°F).
(f) Using SST and a hammer, tap in a new guide bushing to
the specified protrusion height.
Protrusion height:
Intake
9.2 - 9.8 mm (0.362 - 0.386 in.)
Exhaust
8.2 - 8.8 mm (0.323 - 0.346 in.)
SST 09201-10000 (09201-01060),
09950-70010 (09951-07100)
(g) Using a sharp 5.5 mm reamer, ream the guide bushing
to obtain the standard specified clearance (See page
EM-45) between the guide bushing and the valve stem.
2. REPLACE SPARK PLUG TUBE GASKETS
(a) Bend the 4 ventilation case claws installed on the cylinder
head cover to an angle of 90° or more.
(b) Using a screwdriver, pry out the gasket.
NOTICE:
Be careful not to damage the cylinder head cover. Tape up
the screwdriver tip.
(c) Using SST and a hammer, tap in a new gasket until its sur-
face is flush with the upper edge of the cylinder head cov-
er.
SST 09950-60010 (09551-00240, 09951-00440,
09952-06010) 09950-70010 (09951-07100)
NOTICE:
Be careful of the installation direction.
(d) Apply a light coat of MP grease to the gasket lip.
(e) Put the 4 ventilation case claws back to its original posi-
tion.

- PREPARATIONENGINE MECHANICAL
PP-3
62 Author
: Date
:
2004 LAND CRUISER (RM1071U)
09330-00021Companion Flange Holding ToolCrankshaft pulley
09843-18020Diagnosis Check Wire
09950-50013Puller C Set
(09951-05010)Hanger 150Crankshaft pulley
Crankshaft timing pulley
(09952-05010)Slide ArmCrankshaft pulley
Crankshaft timing pulley
(09953-05010)Center Bolt 100Crankshaft pulley
Crankshaft timing pulley
(09953-05020)Center Bolt 150Crankshaft pulley
Crankshaft timing pulley
(09954-0501 1)Claw No.1Crankshaft timing pulley
(09954-05021)Claw No.2Crankshaft pulley
09950-60010Replacer Set
(09951-00240)Replacer 24
(09951-00440)Replacer 44
(09952-06010)Adapter

SA145-04
F04408
F04339
F04340
Matchmarks
- SUSPENSION AND AXLEFRONT AXLE HUB
SA-13
1963 Author
: Date
:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. REMOVE OIL SEAL AND BEARING
(a) Using a screwdriver, pry out the oil seal.
(b) Remove the bearing from the axle hub.
2. REMOVE BEARING OUTER RACES
(a) Using a brass bar and hammer, remove the outside bear-
ing outer race.
NOTICE:
Be careful not to damage the ABS speed sensor rotor.
(b) Using a brass bar and hammer, remove the inside bearing
outer race.
3. INSPECT BEARINGS
Clean the bearings and outer races and inspect them for wear
or damage.
4. REMOVE DISC
(a) Mount the axle hub with the disc in a soft jaw vice.
NOTICE:
Close vice until it holds disc, do not tighten further.
(b) Place matchmarks on the axle hub and disc.
(c) Remove the 5 bolts and separate the axle hub and disc.

SA14M-04
F04403
Matchmarks
F05232
ABB
BB
F04404
A
A
BB
AA
- SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
SA-39
1989 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEELS
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. REMOVE DRIVE SHAFTS (See page SA-26)
3. DISCONNECT FRONT PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft and companion
flange.
(b) Remove the 4 nuts, bolts, washers and disconnect the
propeller shaft.
Torque: 80 N´m (820 kgf´cm, 59 ft´lbf)
(c) Support the propeller shaft securely.
4. DRAIN HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
5. REMOVE NO. 3 FRAME CROSSMEMBER
Remove the 5 bolts, nuts, 4 washers and No. 3 frame cross-
member.
Torque:
A: 186 N´m (1,900 kgf´cm, 137 ft´lbf)
B: 68 N´m (695 kgf´cm, 50 ft´lbf)
6. REMOVE FRONT DIFFERENTIAL CARRIER AS-
SEMBLY
(a) Support the front differential carrier assembly with a jack.
(b) Remove the bolt and disconnect the breather hose.
Torque: 17 N´m (173 kgf´cm, 13 ft´lbf)
(c) Remove the 3 nuts, 4 mount stoppers, 6 bolts, 2 differen-
tial supports and front differential carrier assembly.
Torque:
A: 186 N´m (1,900 kgf´cm, 137 ft´lbf)
B: 78 N´m (800 kgf´cm, 58 ft´lbf)

SA14S-02
F04382
F04407
- SUSPENSION AND AXLEFRONT SHOCK ABSORBER
SA-61
2011 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 131 N´m (1,340 kgf´cm, 97 ft´lbf)
2. REMOVE FRONT FENDER APRON
3. REMOVE SHOCK ABSORBER
(a) Remove the bolt, nut and disconnect the shock absorber
from the lower suspension arm.
Torque: 135 N´m (1,400 kgf´cm, 100 ft´lbf)
(b) While holding the piston rod, remove the nut, cushion, re-
tainer and shock absorber.
Torque: 68 N´m (700 kgf´cm, 50 ft´lbf)
(c) Remove the cushion and retainer from the shock absorb-
er.

SA15A-02
F05117
F04402
- SUSPENSION AND AXLEFRONT STABILIZER BAR
SA-81
2031 Author
: Date
:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE ENGINE UNDER COVER
2. REMOVE LH AND RH STABILIZER BAR LINKS
(a) Remove the nut, bolt, 2 retainers, 2 cushions and stabiliz-
er bar link.
Torque:
Bolt: 52 N´m (530 kgf´cm, 38 ft´lbf)
Nut: 25 N´m (250 kgf´cm, 18 ft´lbf)
(b) Employ the same manner described above to the other
side.
3. REMOVE STABILIZER BAR
(a) Remove the 4 bolts, 2 brackets and 2 cushions.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(b) Remove the stabilizer bar.

F04406
- SUSPENSION AND AXLEREAR AXLE SHAFT
SA-85
2035 Author
: Date
:
2004 LAND CRUISER (RM1071U)
6. REMOVE AXLE SHAFT ASSEMBLY
(a) Remove the 4 nuts.
Torque: 123 N´m (1,250 kgf´cm, 91 ft´lbf)
(b) Pull out the axle shaft assembly.
NOTICE:
Be careful not to damage the oil seal.
(c) Remove the O-ring from the bearing case.

F05260
"
X in.
1.8129
1.0413
Y in.
#: Reassemble another type shim or check the backlash after assembling A shim.
A
#
B
C
D
A + A
A + B
B + B
B + C
C + C
C + D
1.8133 1.8137 1.8141 1.8145 1.8149 1.8153 1.8157 1.8161 1.8165 1.8169 1.8173 1.8181 1.81881.8177 1.8185 1.8192 1.8196
1.0417
1.0421
1.0425
1.0429
1.0433
1.0436
1.0440
1.0444
1.0448
1.0452
1.0456
1.0460
1.0496
1.0499
1.0503
1.0507
1.0515
1.0519
1.0523
1.0527
1.0531
1.0535
1.0539
1.0543
1.0547
1.0551
1.0555 1.0464
1.0468
1.0472
1.0476
1.0480
1.0484
1.0488
1.0492
1.0559
1.0562
1.0566
1.0570
1.0574
1.0578
1.0582 1.0511
u
SA-152
- SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER (w/ LSD)
2102 Author
: Date
:
2004 LAND CRUISER (RM1071U)