EM0KR-09
A04458
Compression
Gauge
- ENGINE MECHANICALCOMPRESSION
EM-3
1576 Author: Date:
2004 LAND CRUISER (RM1071U)
COMPRESSION
INSPECTION
HINT:
If there is a lack of power, excessive oil consumption or poor fuel
economy, measure the compression pressure.
1. WARM UP AND STOP ENGINE
Allow the engine to warm up to the normal operating tempera-
ture.
2. REMOVE SPARK PLUGS
(See page IG-1)
3. CHECK CYLINDER COMPRESSION PRESSURE
(a) Insert a compression gauge into the spark plug hole.
(b) Fully open the throttle.
(c) While cranking the engine, measure the compression
pressure.
HINT:
Always use a fully charged battery to obtain the engine speed
at 250 rpm or more.
(d) Repeat steps (a) to (c) for each cylinder.
NOTICE:
This measurement must be done as quickly as possible.
Compression pressure:
1,324 kPa (13.5 kgf/cm
2, 192 psi) or more
Minimum pressure:
981 kPa (10.0 kgf/cm
2, 142 psi)
Difference between each cylinder:
98 kPa (1.0 kgf/cm
2, 14 psi) or less
(e) If the cylinder compression in one or more cylinders is
lower than the specification, pour a small amount of en-
gine oil into the cylinder through the spark plug hole and
repeat steps (a) to (c) for the cylinders.
If adding oil helps the compression, chances are
that the piston rings and/or cylinder bore are worn
or damage.
If the pressure stays low, a valve may be sticking or
the seating is improper, or there may be leakage
past the gasket.
4. REINSTALL SPARK PLUGS
(See page IG-1)
EM0L2-07
A03194
A03193
EM6323
EM6324
P21861
- ENGINE MECHANICALCYLINDER HEAD
EM-45
1618 Author: Date:
2004 LAND CRUISER (RM1071U)
INSPECTION
1. CLEAN TOP SURFACES OF PISTONS AND
CYLINDER BLOCK
(a) Turn the crankshaft, and bring each piston to top dead
center (TDC). Using a gasket scraper, remove all the car-
bon from the piston top surface.
(b) Using a gasket scraper, remove all the gasket material
from the cylinder block surface.
(c) Using compressed air, blow carbon and oil from the bolt
holes.
CAUTION:
Protect your eyes when using high pressure compressed
air.
2. REMOVE GASKET MATERIAL
Using a gasket scraper, remove all the gasket material from the
cylinder block contact surface.
NOTICE:
Be careful not to scratch the cylinder block contact sur-
face.
3. CLEAN COMBUSTION CHAMBERS
Using a wire brush, remove all the carbon from the combustion
chambers.
NOTICE:
Be careful not to scratch the cylinder block contact sur-
face.
4. CLEAN VALVE GUIDE BUSHINGS
Using a valve guide bushing brush and solvent, clean all the
guide bushings.
A05516
A05517
A05564
EM-38
- ENGINE MECHANICALCYLINDER HEAD
1611 Author: Date:
2004 LAND CRUISER (RM1071U)
14. REMOVE WATER INLET AND INLET HOUSING AS-
SEMBLY (See page CO-6)
15. REMOVE FRONT WATER BYPASS JOINT
Remove the 4 nuts, the water bypass joint and the 2 gaskets.
16. REMOVE REAR WATER BYPASS JOINT
Remove the 4 nuts, the water bypass joint and the 2 gaskets.
17. REMOVE ENGINE HANGERS
18. REMOVE OIL DIPSTICK AND GUIDE FOR A/T
19. REMOVE CYLINDER HEAD COVERS
Remove the 18 bolts, the 18 seal washers, the cylinder head
cover and gasket. Remove the 2 cylinder head covers.
20. IF NECESSARY, REMOVE SEMI-CIRCULAR PLUGS
AND CAMSHAFT HOUSING PLUGS
21. REMOVE CAMSHAFTS
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be kept level while it is being removed.
Otherwise, excessive pressure is put on the cylinder head
journal thrust, causing a burr on the journal and damage on
the camshaft. To avoid this, follow the steps below.
A04451
Turn
A04452
Tension
Turn
A04453
Turn
P20636
1.27 mm
Hexagon
Wrench
A04454
1.27 mm
Hexagon
Wrench
EM-24
- ENGINE MECHANICALTIMING BELT
1597 Author: Date:
2004 LAND CRUISER (RM1071U)
12. CONNECT TIMING BELT TO LH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the LH camshaft timing pulley,
and clean it up.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Turn the LH camshaft timing pulley. Align the installation
mark on the timing belt with the timing mark of the cam-
shaft timing pulley, and hang the timing belt on the LH
camshaft timing pulley.
(c) Turn the LH camshaft timing pulley counterclockwise until
there is tension between the crankshaft timing pulley and
the LH camshaft timing pulley.
13. CONNECT TIMING BELT TO RH CAMSHAFT
TIMING PULLEY
(a) Remove any oil or water on the RH camshaft timing pulley
and water pump pulley, and clean them up.
NOTICE:
Only wipe the pulleys; do not use any cleansing agent.
(b) Turn the RH camshaft timing pulley. Align the installation
mark on the timing belt with the timing mark of the cam-
shaft timing pulley, and hang the timing belt on the RH
camshaft timing pulley.
14. SET TIMING BELT TENSIONER
(a) Using a press, slowly press in the push rod using 981 -
9,807 N (100 - 1,000 kgf, 220 - 2,205 lbf) of pressure.
(b) Align the holes of the push rod and the housing, pass a
1.27 mm (0.050 in.) hexagon wrench through the holes to
keep the setting position of the push rod.
(c) Release the press.
(d) Install the dust boot to the belt tensioner.
15. INSTALL TIMING BELT TENSIONER
(a) Temporarily install the belt tensioner with the 2 bolts.
(b) Alternately tighten the 2 bolts.
Torque: 26 N´m (270 kgf´cm, 19 ft´lbf)
(c) Using pliers, remove the 1.27 mm (0.050 in.) hexagon
wrench from the belt tensioner.
2004 LAND CRUISER (EWD548U)
69 G
Position of Parts in Engine Compartment
H 1 Headlight LH (High)
H 2 Headlight LH (Low)
H 3 Headlight RH (High)
H 4 Headlight RH (Low)
H 5 Heated Oxygen Sensor (Bank 1 Sensor 1)
H 6 Heated Oxygen Sensor (Bank 1 Sensor 2)
H 7 Heated Oxygen Sensor (Bank 2 Sensor 1)
H 8 Heated Oxygen Sensor (Bank 2 Sensor 2)
H 9 Horn LH
H 10 Horn RH
I 1 Ignition Coil and Igniter No.1
I 2 Ignition Coil and Igniter No.2
I 3 Ignition Coil and Igniter No.3
I 4 Ignition Coil and Igniter No.4
I 5 Ignition Coil and Igniter No.5
I 6 Ignition Coil and Igniter No.6
I 7 Ignition Coil and Igniter No.7
I 8 Ignition Coil and Igniter No.8
I 9 Injector No.1
I 10 Injector No.2
I 11 Injector No.3
I 12 Injector No.4
I 13 Injector No.5
I 14 Injector No.6
I 15 Injector No.7
I 16 Injector No.8K 1 Knock Sensor 1
K 2 Knock Sensor 2
M 1 Mass Air Flow Meter
M 4 Master Cylinder Pressure Sensor
N 1 Noise Filter (Ignition)
O 2 Oil Pressure Sender
P 1 Park/Neutral Position SW
P 2 Parking Light LH
P 3 Parking Light RH
S 1 Starter
S 2 Starter
T 1 Theft Deterrent Horn
T 16 Throttle Control Motor and Sensor
T 17 Turbine Speed Sensor
V 2 Vehicle Speed Sensor (Combination Meter)
V 3 Vehicle Speed Sensor
(Electronically Controlled Transmission)
V 4 VSV (EVAP)
V 9 VSV (Canister Closed Valve)
W 1 Washer Motor
L PART NUMBER OF CONNECTORS
Code Part Name Part NumberCodePart Name Part Number
Note : Not all of the above part numbers of the connector are established for the supply.
2004 LAND CRUISER (EWD548U)
408
J16Junction Connector90980-1 1915J17Junction Connector90980-1 1915
J18Junction Connector
J19Junction Connector90980-1 1661J20Junction Connector90980-1 1661
J21Junction Connector
J22Junction Connector
J23Junction Connector90980-1 1915J25Junction Connector90980-1 1915
J26Junction Connector
K 1Knock Sensor 190980-1 1166K 2Knock Sensor 290980-1 1166
K 3Key Interlock Solenoid90980-10825
L 1License Plate Light LH90980-1 1148L 2License Plate Light RH90980-1 1148
L 3Lumbar Support Control SW (Driver's Seat)90980-10601
M 1Mass Air Flow Meter90980-1 1317
M 2Moon Roof Control ECU90980-10997
M 3Moon Roof Control SW90980-10789
M 4Master Cylinder Pressure Sensor90980-1 1451
M 5Multi-Display90980-12203
M 6Multi-Display90980-12410
M 7Multi-Display90980-12012
M 9Multi-Display90980-12094
N 1Noise Filter (Ignition)90980-10843
N 2Navigation ECU90980-1 1973
N 3Navigation ECU90980-1 1923
N 4Navigation ECU90980-12221
O 2Oil Pressure Sender90980-1 1363
O 5Overhead J/B90980-12155
P 1Park/Neutral Position SW90980-1 1784
P 2Parking Light LH90980-1 1156P 3Parking Light RH90980-11156
P 4Power Outlet (Front)90980-10760
P 5Power Outlet (Rear Console Box)90980-10860
P 6Power Quarter Window SW LH90980-10797
P 7Power Quarter Window SW RH90980-10996
P 8Parking Brake SW90980-10871
P 9Power Outlet (Luggage Compartment)
P10Power Vent Window Motor LH90980-10860
P11Power Vent Window Motor RH
P12Power Window Master SW90980-12166
P14Power Window Motor Front LH
P15Power Window Motor Front RH90980-1 1599P16Power Window Motor Rear LH90980-11599
P17Power Window Motor Rear RH
P18Power Window Control SW Front RH
P19Power Window Control SW Rear LH90980-1 1947
P20Power Window Control SW Rear RH
P21Pretensioner LH90980-1 1862P22Pretensioner RH90980-1 1862
P23Power Seat Control SW (Driver's Seat)
P24Power Seat Control SW (Front Passenger's
Seat)90980-10803
P25Power Seat Motor (Driver's Seat Front
Vertical Control)
P26Power Seat Motor (Driver's Seat Lumbar
Support Control)
P27Power Seat Motor (Driver's Seat Rear
Vertical Control)
P28Power Seat Motor (Driver's Seat Reclining
Control)
P29Power Seat Motor (Driver's Seat Slide
Control)90980-10825
P30Power Seat Motor (Front Passenger's Seat
Front Vertical Control)
P31Power Seat Motor (Front Passenger's Seat
Rear Vertical Control)
P32Power Seat Motor (Front Passenger's Seat
Reclining Control)
P33Power Seat Motor (Front Passenger's Seat
Slide Control)
R 5Remote Control Mirror SW90980-1 1657
R 6Rheostat90980-10799
R 7Room Temp. Sensor (Front)90980-1 1918
R 8Rear A/C Control SW90980-1 1503
R 9Rear Air Mix Control Servo Motor90980-1 1319
R10Rear Combination Light LH90980-1 1587
R11Rear Combination Light LH90980-10908R12Rear Combination Light RH90980-10908
R13Rear Combination Light RH90980-1 1587
R14Rear Cooler Blower Motor90980-10214
R15Rear Cooler Magnetic Valve90980-10860
R16Rear Cooler Power Transistor90980-10171R17Rear Cooler Relay90980-10171
R19Rear Door Speaker LH90980-10935R20Rear Door Speaker RH90980-10935
R21Rear Evaporator Temp. Sensor90980-1 1918
R22Rear Heater Blower Motor90980-10860
R25Rear Heater Power Transistor90980-10171
R26Rear Inlet Air Temp. Sensor90980-1 1369
R27Rear Interior Light90980-10935
R28Rear Window Defogger90980-1 1097R29Rear Window Defogger90980-1 1097
R30Rear Wiper Motor90980-10795
IG0152
B03199
Ohmmeter
B02713
Ohmmeter IG-4
- IGNITIONIGNITION SYSTEM
1807 Author: Date:
2004 LAND CRUISER (RM1071U)
(f) Clean the spark plugs.
If the electrode has traces of wet carbon, allow it to dry and then
clean with a spark plug cleaner.
Air pressure: Below 588 kPa (6 kgf/cm
2, 85 psi)
Duration: 20 seconds or less
HINT:
If there are traces of oil, remove it with gasoline before using the
spark plug cleaner.
(g) Using a 16 mm plug wrench, install the spark plugs.
Torque: 17.5 N´m (180 kgf´cm, 13 ft´lbf)
(h) Reinstall the ignition coils (with igniter) (See page
IG-6).
3. INSPECT CAMSHAFT POSITION SENSOR
(a) Remove the V-bank cover.
(b) Disconnect the camshaft position sensor connector.
(c) Using an ohmmeter, measure the resistance between ter-
minals.
Resistance:
Cold835 - 1,400 W
Hot1,060 - 1,645 W
If the resistance is not as specified, replace the camshaft posi-
tion sensor.
(d) Reconnect the camshaft position sensor connector.
(e) Reinstall the V-bank cover.
4. INSPECT CRANKSHAFT POSITION SENSOR
(a) Remove the crankshaft position sensor (See page
IG-12).
(b) Using an ohmmeter, measure the resistance between the
terminals.
Resistance:
Cold1,630 - 2,740 W
Hot2,065 - 3,225 W
If the resistance is not as specified, replace the crankshaft posi-
tion sensor.
(c) Reinstall the crankshaft position sensor.
B16233
Recommended Viscosity (SAE):
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE5W-30°C °F
-20
-290
-1820
-740
460
1680
27100
38
LU08N-04
B04468
Front
B04469
Oil Pressure Gauge
Oil Pressure Switch
P08343
Adhesive
- LUBRICATIONOIL AND FILTER
LU-1
1782 Author: Date:
2004 LAND CRUISER (RM1071U)
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SL Energy-Conserving or ILSAC multi-
grade engine oil.
2. CHECK ENGINE OIL LEVEL
The oil level should be between the ºLº and ºFº marks on the dip-
stick.
If low, check for leakage and add oil up to the ºFº mark.
NOTICE:
Do not fill with engine oil above the ºFº mark.
Install the oil dipstick facing the direction shown in
the illustration.
3. REMOVE ENGINE UNDER COVER NO.1
4. REMOVE OIL PRESSURE SWITCH
5. INSTALL OIL PRESSURE GAUGE
6. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
7. CHECK OIL PRESSURE
Oil pressure:
At idle: 29 kPa (0.3 kgf/cm
2, 4.2 psi) or more
At 3,000 rpm:
294 - 588 kPa (3.0 - 6.0 kgf/cm
2,
43 - 85 psi)
8. REMOVE OIL PRESSURE GAUGE
9. REINSTALL OIL PRESSURE SWITCH
(a) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive:
Part No. 08833-00080, THREE BOND 1344, LOCTITE
242 or equivalent
(b) Reinstall the oil pressure switch.
10. START ENGINE, AND CHECK FOR ENGINE OIL
LEAKS
11. REINSTALL ENGINE UNDER COVER NO.1