BO1JA-04
H20972
Door Glass Run Door Glass
Outside Handle
Door Lock Cylinder
Door Lock
Window RegulatorLower FrameDoor Belt Moulding
Tweeter Speaker
Lower Frame
Bracket Garnish Outside Rear View Mirror
Service
Hole Cover Door Inside
Handle Bezel
No. 1Inside Handle
Door Courtesy Light
Door TrimSpeaker
Door Hinge Door Check
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
26 (265, 19)
26 (265, 19)
: Specified torqueN´m (kgf´cm, ft´lbf)
Precoated part
8.0 (82, 71 in.´lbf)
27 (275, 20)
5.0 (51, 44 in.´lbf)
Power Window Switch
Door Lock Link
Protector
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)Door Inside
Handle Bezel No. 2
Door Check Cover
8.0 (82, 71 in.´lbf)
8.0 (82, 71 in.´lbf)
5.0 (51, 44 in.´lbf)
23 (235, 17)
23 (235, 17)
BO-8
- BODYFRONT DOOR
2582 Author: Date:
2004 LAND CRUISER (RM1071U)
FRONT DOOR
COMPONENTS
H04821
: Clip
H21409
H04754
H04755
BO-10
- BODYFRONT DOOR
2584 Author: Date:
2004 LAND CRUISER (RM1071U)
6. REMOVE DOOR TRIM
(a) Remove the 2 caps and the 7 screws.
(b) Remove the 3 clips.
(c) Insert a screwdriver between the door and the door trim
to pry the trim.
NOTICE:
Be careful not to damage the door and the door trim.
HINT:
Tape up the screwdriver tip before use.
(d) Pull the trim upward to remove it.
7. REMOVE INSIDE HANDLE
(a) Remove the screw and the inside handle.
(b) Disconnect the 2 control cables from the inside handle as
shown in the illustration.
8. REMOVE TWEETER SPEAKER
Disconnect the connector, then remove the bolt and the tweeter
speaker.
9. REMOVE OUTSIDE REAR VIEW MIRROR
Disconnect the connector, then remove the 3 bolts and the out-
side rear view mirror.
10. REMOVE SERVICE HOLE COVER
(a) Remove the clamps and the wire harness.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, pull out the 2 control cables and wire
harness through the service hole cover.
11. REMOVE DOOR BELT MOULDING
(a) Remove the screw.
(b) Using a scraper, remove the door belt moulding.
HINT:
Tape up the scraper tip before use.
12. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts and the door glass.
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
NOTICE:
Do not damage the door glass.
HINT:
Pull the glass upward to remove it.
13. REMOVE SPEAKER
Remove the 3 screws and the speaker, then disconnect the
connector.
14. REMOVE DOOR GLASS RUN
15. REMOVE LOWER FRAME
Remove the bolt and the lower frame.
BO1K7-04
H18903
Roof Headlining
Double Visor
Holder Inner Rear
View Mirror Double Visor
Sun Visor Sun Visor
Front Pillar Garnish
Outside No. 2 Moulding
Outside Upper Moulding
Front Assist Grip
Front Pillar Garnish Front Door
Opening Trim
Front Door
Opening Trim Windshield Glass
Dam Dam
Outside No. 2
Moulding Wiper Arm
Cowl Top Ventilator Louver LH
Hood to Cowl Top SealStopper
: Specified torque
N´m (kgf´cm, ft´lbf)
Non-reusable partOutside Moulding
Front Assist Grip
Overhead Console Box
Wiper Arm Head Cap
Wiper Arm
Cowl Top Ventilator
Louver RH
Outside MouldingCap
Cap
Holder
Assist Grip
Assist Grip
20 (204, 15)
20 (204, 15)
- BODYWINDSHIELD
BO-51
2625 Author: Date:
2004 LAND CRUISER (RM1071U)
WINDSHIELD
COMPONENTS
H02440
Riveter
Mandrel
H02441
Riveter
Riveter
H02442
Riveter
H04845
A
B
H21532
- BODYWINDSHIELD
BO-59
2633 Author: Date:
2004 LAND CRUISER (RM1071U)
NOTICE:
Do not prize a riveter. It could damage the riveter and
cause loose fitting and mandrel bend.
Do not tilt the riveter when fasten the rivet to the mate-
rial to avoid loose fitting.
Do not allow gap spacing between the rivet head and
the material.
Do not allow gap spacing between the materials.
(b) Use the same manner described above to the other side.
15. INSTALL COWL TOP VENTILATOR LOUVERS
(a) Install the cowl top ventilator louver LH.
(b) Install the cowl top ventilator louver RH.
16. INSTALL HOOD TO COWL TOP SEAL
17. INSTALL WIPER ARMS
(a) Operate the wiper motor once and turn the wiper switch
OFF.
(b) Install the wiper arms and tighten the nuts by hand.
(c) Adjust the installation positions of the wiper arms to the
positions as shown in the illustration.
A: Approx. 33 mm (1.30 in.)
B: Approx. 21 mm (0.83 in.)
(d) Torque the nuts.
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
(e) Install the 2 wiper arm head caps.
18. INSTALL INNER REAR VIEW MIRROR
(a) Install the inner rear view mirror with the 2 screws.
(b) Connect the connector.
19. INSTALL FRONT SIDE OF ROOF HEADLINING
20. INSTALL ASSIST GRIPS
21. INSTALL OVERHEAD CONSOLE BOX
Connect the connector, then install the overhead console box
with the bolt.
22. INSTALL HOLDER
Install the holders with the screws.
BO4IU-01
H18904
H21423
4 Clips
H21532
BO-52
- BODYWINDSHIELD
2626 Author: Date:
2004 LAND CRUISER (RM1071U)
REMOVAL
1. REMOVE FRONT DOOR OPENING TRIMS
2. REMOVE FRONT ASSIST GRIP
(a) Using a screwdriver, remove the 2 assist grip plugs, then
remove the 2 screws and the front assist grip.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
3. REMOVE FRONT PILLAR GARNISH
(a) Using a screwdriver, remove the front pillar garnish.
HINT:
Tape up the screwdriver tip before use.
(b) Use the same manner described above to the other side.
4. REMOVE SUN VISOR
(a) Using a screwdriver, remove the caps.
HINT:
Tape up the screwdriver tip before use.
(b) Remove the screws, then disconnect the connectors.
(c) Remove the sun visors.
5. REMOVE DOUBLE VISOR
Remove the screws and the double visors.
6. REMOVE HOLDER
Remove the screws and the holders.
7. REMOVE OVERHEAD CONSOLE BOX
(a) Remove the bolt.
(b) Using a screwdriver, remove the overhead console box,
then disconnect the connector.
HINT:
Tape up the screwdriver tip before use.
8. REMOVE ASSIST GRIPS
9. PULL DOWN FRONT SIDE OF ROOF HEADLINING
10. REMOVE INNER REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Unfasten a screw, and remove the other screw and the in-
ner rear view mirror.
11. REMOVE WIPER ARMS
(a) Remove the 2 wiper arm head caps and the 2 nuts.
(b) Remove the 2 wiper arms.
12. REMOVE HOOD TO COWL TOP SEAL
13. REMOVE COWL TOP VENTILATOR LOUVERS
(a) Remove the cowl top ventilator louver RH.
ABS Antilock Brake System
A/C Air Conditioner
assy assembly
ECT Electronic Controlled Transmission
ECU Electronic Control Unit
e.g. Exempli Gratia (for Example)
Ex. Except
4WD Four Wheel Drive Vehicles
in. inch
LH Left-hand
LHD Left-hand Drive
MIG Metal Inert Gas
M/Y Model Year
PPS Progressive Power Steering
RH Right-hand
RHD Right-hand Drive
SRS Supplemental Restraint System
SSM Special Service Materials
w/ with
w/o without
5. ECU (ELECTRONIC CONTROL UNIT)
Many ECUs are mounted in this vehicle.
Take the following precautions during body repair to prevent damage to the ECUs.
Before starting electric welding operations, disconnect the negative (-) terminal cable from the battery.
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio
systems will be cancelled. So before starting work, make a record of the contents memorized by each
memory system. Then when work is finished, reset the clock and audio systems as before.
When the vehicle has tilt and telescopic steering, power seat and outside rear view mirror, which are all
equipped with memory function, it is not possible to make a record of the memory contents. So when the
operation is finished, it will be necessary to explain this fact to the customer, and request the customer to
adjust the features and reset the memory.
Do not expose the ECUs to ambient temperatures above 80°C (176°F).
NOTICE: If it is possible the ambient temperature may reach 80° (176°F) or more, remove the ECUs
from the vehicle before starting work.
Be careful not to drop the ECUs and not to apply physical shocks to them.
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
INTRODUCTIONIN-9
Parts Name
Code
Radiator Grille
ABS
Front Bumper Cover
TSOP
Fog Light
PC/PP
Front Turn Signal Light
PMMA/PC/AAS
Side Turn Signal Light
SAN/AAS
Cowl Top Ventirator Louver
TSOP
Outer Rear View Mirror
ABS
Outside Moulding (Fender, Front & Rear Door, Quarter)
TSOP
Outside Handle (Front & Rear Door)
PC
Rocker Panel Moulding
TSOP
Side Door Step Plate Cover (Front, Rear)
PP
Quarter Ventirator Louver
PPO/PA
Rear Combination Light
PMMA/PP/AAS
Rear Light
PMMA/PP
Back Door Outside Moulding
TSOP
License Plate Light
PC
License Plate Light Cover
AAS
Back Door Outside Handle
POM
Rear Bumper Cover
TSOP
Reflex Refrector
PMMA/ABS
Rear Fog Light
PC/PP
Outer Under Rear View Mirror
PC/PBT
Roof Moulding
PVC
LOCATION OF PLASTIC BODY PARTS
HINT:
wResin material differs with model.
/ Made up of 2 or more kinds of materials.
PLASTIC BODY PARTSPP-4
SYSTEM INDEX
M OVERALL ELECTRICAL WIRING DIAGRAM
2004 LAND CRUISER (EWD548U)
412
SYSTEMS LOCATION SYSTEMS LOCATION
Air Conditioning (Front) 31-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning (Rear) 31-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auto Antenna 28-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Glare-Resistant EC Mirror with Compass 15-3. . . . . . . . . . .
Back-Up Light 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center Differential Lock 14-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter 21-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Combination Meter 30-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronically Controlled Transmission and A/T Indicator 5-6. . . . . . . . . .
Engine Control 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Immobiliser System 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wiper and Washer 18-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Garage Door Opener 15-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 18-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination 9-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mirror Heater 11-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Moon Roof 17-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Display (w/o Navigation System) 29-3. . . . . . . . . . . . . . . . . . . . . . .
Multiplex Communication System 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Automatic Light Control
* Door Lock Control
* Front Fog Light
* Headlight
* Interior Light
* Key Reminder* Light Auto Turn Off
* Power Window
* Theft Deterrent
* Wireless Door Lock Control
Navigation System 26-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Outlet 20-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Rear Quarter Window 11-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Seat 22-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Source 1~31-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Tilt and Power Telescopic 23-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio and Player (w/ Navigation System) 26-5. . . . . . . . . . . . . . . . . . . . .
Radio and Player (w/o Navigation System) 27-3. . . . . . . . . . . . . . . . . . . .
Rear Window Defogger 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Wiper and Washer 19-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Control Mirror 16-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt Warning 25-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater 21-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Lock 24-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS 13-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Light 10-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillight 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOYOTA Parking Assist (Rear View Monitor) 26-12. . . . . . . . . . . . . . . . .
Trailer Towing 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal and Hazard Warning Light 6-2. . . . . . . . . . . . . . . . . . . . . . . . . .
VSC 12-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .