1998 SSANGYONG MUSSO lock

SECTION 1D1
M162 ENGINE COOLING
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1D1-1
General Specifications . . . . . . . . . . . . . . . . . 1D1-1
Fastener Tightening Specifications . . . . . . . . 1D1-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1D1-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1D1-3
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1D1-4
System Leakage Test . . . . . . . . . . . . . . . . . . 1D1-4
Maintenance and Repair . . . . . . . . . . . . . . 1D1-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1D1-5Coolant Drain and Fill Up . . . . . . . . . . . . . . . 1D1-5
Coolant Connection Fitting . . . . . . . . . . . . . . 1D1-7
Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1D1-8
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 1D1-10
Oil Cooler Pipe Line . . . . . . . . . . . . . . . . . . 1D1-11
Cooling Fan and Viscous Clutch . . . . . . . . . 1D1-12
Cooling Fan Shroud . . . . . . . . . . . . . . . . . . 1D1-14
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D1-15
SPECIFICATIONS
GENERAL SPECIFICATIONS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Description
Water Cooling Forced Circulation
Double Cross Flow
70,000 kcal/h
580 x 482 x 45 mm

f 460, Six Blades
ALUTEC - P78
50 : 50
11.3 L
3.4 L
1.4 bar Application
Cooling Type
Radiator
Dimension(Width´Height´Thickeness)
Cooling Fan
Anti-Freeze Agent
Mixing Ratio of Anti-Freeze Agen with Water (Anti-Freeze Agent : Water)
Coolant Capacity
Reservoir Capacity
Cap Operating Pressure (Reservoir Tank Pressure Cap)
Circulation Type
Radiation Capability

Circulation Type
Radiation
Capability
SECTION 1D2
M161 ENGINE COOLING
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1D2-1
General Specifications . . . . . . . . . . . . . . . . . 1D2-1
Fastener Tightening Specifications . . . . . . . . 1D2-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1D2-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1D2-3
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1D2-4
System Leakage Test . . . . . . . . . . . . . . . . . . 1D2-4
Maintenance and Repair . . . . . . . . . . . . . . 1D2-5
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1D2-5Coolant Drain and Fill Up . . . . . . . . . . . . . . . 1D2-5
Cooling Fan and Viscous Clutch . . . . . . . . . . 1D2-7
Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . 1D2-9
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 1D2-11
Thermostat Housing Assembly . . . . . . . . . . 1D2-12
Removal and Installation of Cooling
Fan Shroud . . . . . . . . . . . . . . . . . . . . . . . 1D2-14
Removal and Installation of Radiator . . . . . 1D2-15
SPECIFICATIONS
GENERAL SPECIFICATIONS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Description
Water Cooling Forced Circulation
Down Flow
61,500 kcal/h
58,000 kcal/h
680 x 415 x 25 mm
680 x 415 x 28 mm

f 460, 9 Blades
ALUTEC-P78, Dragon Power Coolant A
50 : 50
10.5 L
3.4 L
1.4 bar Application
Cooling Type
Radiator
Dimension(Width´Height´Thickeness)
Cooling Fan
Anti-Freeze Agent
Mixing Ratio of Anti-Freeze Agen with Water (Anti-Freeze Agent : Water)
Coolant Capacity
Reservoir Capacity
Cap Operating Pressure (Reservoir Tank Pressure Cap)

SECTION 1D3
OM600 ENGINE COOLING
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1D3-1
General Specifications . . . . . . . . . . . . . . . . . 1D3-1
Fastener Tightening Specifications . . . . . . . . 1D3-1
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-2
Cooling Circulation . . . . . . . . . . . . . . . . . . . . 1D3-2
Thermostat Operation . . . . . . . . . . . . . . . . . 1D3-3
Cooling System Leakage Test . . . . . . . . . . . 1D3-4
Maintenance and Repair . . . . . . . . . . . . . . 1D3-5On-Vehicle Service . . . . . . . . . . . . . . . . . . . . 1D3-5
Drain and Filling of Coolant . . . . . . . . . . . . . 1D3-5
Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . 1D3-6
Coolant Pump Housing . . . . . . . . . . . . . . . . . 1D3-8
Cooling Fan Clutch . . . . . . . . . . . . . . . . . . . 1D3-10
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-12
Cooling Sub-System . . . . . . . . . . . . . . . . . . 1D3-14
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . 1D3-16
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Application
Coolant
Mixing Ratio (Water : anticorrosion)
CapacityDescription
ALUTEC P- 78
50 : 50
10.5L - 11L
9.5L - 10L
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Coolant Pump Bolt
Belt Pulley Bolt
Coolant Pump Housing Return Pipe Bolt
Thermostat Bolt
Cooling Fan Clutch Socket Bolt (Center)
Cooling Fan Clutch Socket Bolt (Side)
Radiator Bolt
Coolant Sub-tank BoltN
· ·· ·
·m
10
10
10
10
45
10
3 - 7
3 - 7
FASTENER TIGHTENING SPECIFICATIONS
662LA
661LA

OM600 ENGINE COOLING 1D3-5
DRAIN AND FILLING OF COOLANT
Preceding Work : Removal of skid plate
Drain / Filling
1. Loosen the pressure cap of reservoir by 1 notch and remove
pressure and then loosen the cap.
Notice
Do not remove radiator cap when coolant is above 90°C.
2. Open the drain plug and drain the coolant.
Notice
Collect the coolant by using the proper bottle.
3. Remove the drain plug(1) and seal(2) of cylinder block and
drain the coolant.
4. Replace the seal to new one and tighten the drain plug
Installation Notice
Tightening Torque 30 Nm
5. Tighten the drain plug of the lower radiator.
6. Fill the coolant through coolant reservoir-tank.
Notice
lA proportion of 50% by volume of water / anticorrosion
must be ensured
7. After engine is running at idle speed, check the level of
coolant. If necessary, add enough specified coolant.
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE

SECTION 1E1
M162 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E1-1
Alternator Specifications . . . . . . . . . . . . . . . . 1E1-1
Starting Motor Specifications . . . . . . . . . . . . 1E1-2
Battery Specifications . . . . . . . . . . . . . . . . . . 1E1-2
Fastener Tightening Specifications . . . . . . . . 1E1-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1E1-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1E1-3
Maintenance and Repair . . . . . . . . . . . . . . 1E1-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E1-4
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-4
Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . 1E1-5
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-6
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-7
Ignition Cable . . . . . . . . . . . . . . . . . . . . . . . . 1E1-9
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . 1E1-12
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-12
SPECIFICATIONS
ALTERNATOR SPECIFICATIONS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Application
Output Voltage
Current
Resistance Between Rotor Core and Slip RingDescription
12 - 14 V
115 A
¥ W

SECTION 1E2
M161 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E2-1
Alternator Specifications . . . . . . . . . . . . . . . . 1E2-1
Starting Motor Specifications . . . . . . . . . . . . 1E2-2
Battery Specifications . . . . . . . . . . . . . . . . . . 1E2-2
Fastener Tightening Specifications . . . . . . . . 1E2-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1E2-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1E2-3
Maintenance and Repair . . . . . . . . . . . . . . 1E2-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E2-4
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-4
Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . 1E2-5
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-6
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-7
Ignition Cable . . . . . . . . . . . . . . . . . . . . . . . . 1E2-9
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . 1E2-12
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E2-12
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
SPECIFICATIONS
ALTERNATOR SPECIFICATIONS
Application
Output Voltage
Current
Resistance Between Rotor Core and Slip RingDescription
12 - 14 V
115 A
¥ W

SECTION 1E3
OM600 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E3-1
General Specifications . . . . . . . . . . . . . . . . . 1E3-1
Maintenance and Repair . . . . . . . . . . . . . . 1E3-2
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E3-2
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Application
Alternator
Starter
Glow PlugDescription
12V - 75A
12V - 2.2kW
11.5V
SPECIFICATIONS
GENERAL SPECIFICATIONS
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-2
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-6
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . 1E3-8

SECTION 1F1
M162 ENGINE CONTROLS
TABLE OF CONTENTS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1F1-2
Fastener Tightening Specifications . . . . . . . . 1F1-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1F1-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1F1-3
Schematic and Routing Diagrams . . . . . . . 1F1-4
E32 ECU (HFM) . . . . . . . . . . . . . . . . . . . . . . 1F1-4
E32 ECU (MSE) . . . . . . . . . . . . . . . . . . . . . . 1F1-5
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-6
Self Diagnosis Socket Pin Numbers and
Descriptions . . . . . . . . . . . . . . . . . . . . . . . . 1F1-6
Self Diagnosis Failure Code . . . . . . . . . . . . . 1F1-7
Test Box Connection . . . . . . . . . . . . . . . . . . 1F1-10
Fuel Injection System Test (MSE3.62) . . . . . 1F1-11
Ignition System Test . . . . . . . . . . . . . . . . . . 1F1-21
Idling Control and Electronic Pedal
System Test . . . . . . . . . . . . . . . . . . . . . . . 1F1-26
Air Conditioner Control System Test . . . . . . 1F1-28
Fuel Pressure and Internal Leakage Test . . 1F1-29
Fuel Pump Test . . . . . . . . . . . . . . . . . . . . . . 1F1-31Injector Test . . . . . . . . . . . . . . . . . . . . . . . . 1F1-33
Maintenance and Repair . . . . . . . . . . . . . 1F1-35
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . 1F1-35
ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-35
Fuel Pressure Regulator . . . . . . . . . . . . . . 1F1-46
Fuel Distributor . . . . . . . . . . . . . . . . . . . . . . 1F1-50
Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-54
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-57
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . 1F1-58
Purge Switchover Valve . . . . . . . . . . . . . . . 1F1-62
Vacuum System . . . . . . . . . . . . . . . . . . . . . 1F1-64
Crankshaft Position Sensor . . . . . . . . . . . . 1F1-65
Camshaft Position Sensor . . . . . . . . . . . . . 1F1-67
Hot Film Air Mass (HFM) Sensor . . . . . . . . . 1F1-69
Oxygen Sensor . . . . . . . . . . . . . . . . . . . . . . 1F1-72
Knock Sensor . . . . . . . . . . . . . . . . . . . . . . . 1F1-74
Coolant Temperature Sensor . . . . . . . . . . . 1F1-75
Accelerator Pedal Module . . . . . . . . . . . . . . 1F1-78