5D2-12 TRANSFER CASE (TOD)
Pin
1
2
3
4
5
6
7
8Function
Motor HI-LO
Motor LO-HI
EMC
Battery (+)
Ignition
Position Return
Diagnosis Display
-Pin
9
10
11
12
13
14
15
16Function
HI / LO Switch
Position 2
Front Speed
TPS Supply (Diesel)
Speed/TPS Return
Motor HI-LO
Motor LO-HI
Speed ReferencePin
17
18
19
20
21
22
23
24Function
Ground
Ground
Battery (+)
K-LINE
4L Illumination
CAN-H
CAN-L
Auto T/M, NeutralPin
25
26
27
28
29
30
-
-Function
ABS Input
Brake Switch
Position 1
Position 3
Rear Speed
Position 4
-
-
TOD CONTROL UNIT
Shape and function of TOD Control Unit
6A-2 POWER STEERING SYSTEM
Checks
Damaged or Binding Steering Ball Joint
Improper Preload of Steering Pinion
Damaged Wheel or Tire
Faulty Suspension SystemChecks
Worn Steering Gear
Worn or Damaged Steering Ball Joint
Loosened Steering Gearbox BoltsChecks
Damaged Steering Linkage
Damaged Wheel and Tire
Faulty Brake System
Faulty Suspension SystemChecks
Lack of Lubrication
Abnormal Wear or Binding of Steering Ball Joint
Damaged or Faulty Steering Gear
Improper Preload of Steering Pinion
Faulty Steering Shaft Joint
Steering Fluid Leaks
Lack of Fluid or Air-in System
Faulty Steering Oil Pump
Damaged or Loosened Pump Drive Belt
Clogging Oil Line
Damaged Wheel or Tire
Faulty Suspension System
DIAGNOSIS
HARD STEERING
Action
Lubricate
Replace
Replace gear assembly
Adjust
Replace
Repair or replace
Replenish or bleed
Replace
Adjust or replace
Repair or replace
Repair or replace
Repair or replace
STEERING PULLS TO ONE SIDE
Action
Repair
Repair or replace
Repair or replace
Repair or replace
EXCESSIVE WHEEL PLAY
Action
Replace gear assembly
Replace
Retighten
POOR RETURN OF STEERING WHEEL
Action
Replace
Replace gear assembly
Repair or replace
Repair or replace
9A-10 BODY WIRING SYSTEM
94 Seat Belt Switch (Driver)
95 Seat Belt Switch (Dirver)
96 Parking Brake Switch
97 Rear Cigarette Lighter
9 8 OVPR.................................................................Gasoline E/G
99 LH Side Repeater...............................................Rear Fog Lamp
100 Engine Wiring Connector
101 Engine Joint Connector
102 Engine Joint Connector......................................Gasoline E/G
103 ECS Engine Wiring Connector...........................Diesel E/G & Gasoline E/G with HFM ECU
104 ABD Engine Wiring Connector...........................ABD 5.0
105 ABD Engine Wiring Connector...........................ABD 5.0
105-1ABS Engine Wiring Connector............................ABS 5.0
106 Canister Purge Solenoid Valve...........................Gasoline E/G with MSE ECU
106-1Canister Purge Solenoid Valve...........................E20 & E23 Gasoline E/G with FHM ECU
107 Econo/Standard Solenoid Valve.........................Gasoline E/G with Automatic Transmission
108 CO Potentio Meter..............................................Gasoline E/G with HFM ECU & CO Potentio Meter
109 Front Wiper Motor
11 0 O
2 Sensor...........................................................E20 or E23 Gasoline E/G
111 RH Side Repeater
112 Engine Wiring Connector
113 Vertical Sensor
114 Lateral Sensor
115 Diagnosis
11 6 Joint Box.............................................................Gasoline E/G (E32)
117 Canister Purge Solenoid Valve...........................E32 Gasoline E/G with HFM ECU
118 Led Antenna......................................................Rolling code type Immobilizer
119 E-key Connector................................................Gasoline E/G with Rolling Code Type Immobilizer
120 Receiver Unit......................................................Gasoline E/G with Rolling Code Type Immobilizer
121 Receiver Unit......................................................Gasoline E/G with Rolling Code Type Immobilizer
122 Receiver Antenna..............................................Gasoline E/G with Rolling Code Type Immobilizer
123 Receiver Connector...........................................Gasoline E/G with Rolling Code Type Immobilizer
124 ICU Connector....................................................Gasoline E/G with Rolling Code Type Immobilizer
125 ICU .....................................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
126 CAN Line............................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
127 TOD ...................................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
128 TOD ...................................................................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
129 Transfer Case Speed Sensor.............................Gasoline E/G with TOD (MSE ECU 3.2 Engine Only)
130 Engine Main Wiring Connector...........................Gasoline E/G with MSE ECU
131 Remote Engine Start..........................................Diesel E/G with A/T & Black Out Lamp
132 Remote Engine Start..........................................Diesel E/G with A/T & Black Out Lamp
133 TCU ....................................................................Diesel E/G with BTRE A/T
134 TCU ....................................................................Diesel E/G with BTRE A/T
135 Ground 5............................................................Diesel E/G
136 Start Protection Relay.........................................Diesel E/G with Rolling Code Type Immobilizer
137 EGR control unit.................................................Diesel E/G
1 3 8 ICU 1..................................................................Diesel E/G with Rolling Code Type Immobilizer
1 3 9 ICU 2..................................................................Diesel E/G with Rolling Code Type Immobilizer
140 Injection Pump Valve Extension..........................Diesel E/G with Rolling Code Type Immobilizer
141 Injection Pump Valve Extension..........................Diesel E/G with Rolling Code Type Immobilizer
142 EGR Solenoid....................................................Diesel E/G
143 ICU led................................................................Diesel E/G with Rolling Code Type Immobilizer
144 Immobilizer Solenoid Valve..................................Diesel E/G with Crypto Type Immobilizer
147 Immobilizer Unit...................................................Diesel E/G with Crypto Type Immobilizer
BODY WIRING SYSTEM 9A-11
ENGINE ROOM
1 Engine Room Relay Box
1.1 Main Wiring Connector
1.2 Main Wiring Connector
1.3 Main Wiring Connector........................................Gasoline E/G
1.4 Joint
1.5 Compressor, Condenser Fan Relay.....................Diesel E/G
1.6 Condenser Fan Relay 2
1.7 Air Conditioner Relay
1.8 Resistor with Diode..............................................Gasoline E/G
1.9 Front Fog Lamp Relay
1.10 Condenser Fan Relay 1
1.11 Tail Lamp Relay
1.12 Horn Relay
2 Octane Selector...................................................Gasoline E/G with HFM
3 Preheating Unit....................................................Diesel E/G
4 Preheating Timer Unit..........................................Diesel E/G
5 ECS Main Wiring Connector................................ ECS
6 Brake Leveling Fluid Sensor
7 ABD Main Wiring Connector................................ABD 5.0
7-1 ABS Main Wiring Connector................................ABD 5.0
8 ABD main Wiring Connector................................ABD 5.0
9 Engine Temperature Sensor................................Diesel E/G
10 ABS 5.0 ECU.......................................................ABS 5.0
10-1ABD 5.0 Modulator...............................................ABD 5.0
11 Front Washer Motor.............................................Diesel E/G
12 Head Lamp Relay
13 Compressor .........................................................Air Conditioner
14 Wheel Speed Sensor...........................................ABS 5.0 or ABD 5.0
Low (Philips H4)
Tail Lamp
Brake Lamp
High Mounted Stop Lamp
Reverse Lamp
Fog Lamp*
Turn Signal Lamp
Position Lamp
Front Lamp
Rear Lamp
Luggage Lamp
Door Courtesy Lamp
SECTION 9B
LIGHTING SYSTEM
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
SPECIFICATIONS
BULB USAGE CHART
Head Lamp
Rear
Front
Interior
Application
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 9B-1
Bulb Usage Chart . . . . . . . . . . . . . . . . . . . . . . 9B-1
Schematic and Routing Diagrams . . . . . . . . 9B-2
Tail Lamp & B/O Lamp . . . . . . . . . . . . . . . . . . 9B-2
Head Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B-3
Head Lamp Leveling Device . . . . . . . . . . . . . . 9B-4
Turn Signal Lamp and Hazard Lamp . . . . . . . . 9B-5Back-Up Lamp and Stop Lamp . . . . . . . . . . . . 9B-6
Front and Rear Fog Lamp . . . . . . . . . . . . . . . 9B-7
Room Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . 9B-8Maintenance and Repair . . . . . . . . . . . . . . . 9B-9
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 9B-9
Front and Rear Lamps . . . . . . . . . . . . . . . . . . 9B-9
Hi
(Philips H1)
Hi
LowWatt/Quantity
55W / 2
55W / 2
55W / 2
5W / 4
21W / 4
21W / 1
21W / 2
55W / 2
21W / 2
5W / 2
8W / 2
10W / 1
8W / 1
5W / 4
INSTRUMENTATION/DRIVER INFORMATION 9E-3
COMBINATION METER
COMPONENT LOCATOR
1. Speedometer
2. Odometer
3. Trip odometer
4. Tachometer
5. Coolant temperature gauge
6. Fuel gauge
7. Low fuel level warning light
8. Turn signal indicator (left)
9. Turn signal indicator (right)
10. Outside rearview mirror & tailgate heating switch
11. Reset button
12. Auto shift indicator*
13. Door open warning light
14. TCS indicator (equipped with ABD)*
21. ABS warning light*22. EBD warning light*
23. ECS / SPORT warning light*
24. 4 - wheel warning light*
25. 4 - wheel high indicator
26. 4 - wheel low indicator
27. WINTER indicator
28. POWER indicator
29. High beam indicator
15. Alternator warning light
16. Engine oil pressure warning light
17. Brake system warning light
18. Glow indicator light (For Diesel engine)
19. Airbag warning light*
20. Seat belt reminder
9T-4 REMOTE KEYLESS ENTRY AND ANTI-THEFT SYSTEM
6. Buzzer output is as follows.
T1 : 0.3±0.1 sec.
T2 : 0.3±0.1 sec.
T : 0.6±0.2 sec.
Notice
lIn case of checking related devices, diagnosis switch
should always be ON.
lWhen operating the diagnosing related devices, there
will be buzzer sound if it is normal and no buzzer sound
if it is defective.
Self - Diagnosis List
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18Required Condition
Diagnosis switch ON
Battery voltage supply
Operation of battery
and related devices
IGN key insertion
Operation of IGN
and related devices
Operation of IGN and
starting and related
devicesRelated device check (operation)
Confirm the diagnosis function start
Check the battery
Tailgate, rear door lock switch
Driver’s door lock switch
Passenger’s door lock switch
Driver's door switch
Passenger and rear door switch
REKES input
Key reminder switch
IGN and power window relay
Parking brake switch
Seat belt switch
Washer switch
Wiper auto switch
ALT ‘L’
Volume variable switch
Defogger switch
Speed sensor signalNormal output
Buzzer once
Buzzer twice
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
Buzzer once
GN2 buzzer twice,
IGN1 buzzer once,
power window buzzer
3 times
Buzzer once
Buzzer once
Wiper motor parking 3
times, washer switch
once, wiper relay twice
Wiper motor parking 3
times, wiper auto
switch once, wiper
relay twice
Buzzer once
Buzzer once
Buzzer once
Buzzer onceRemark
Diagnosis
Switch ON
CONTROL UNITS AND SYSTEM 9U-3
FUNCTION DESCRIPTION
STICS
Operating Functions
NO.ApplicationDeseription
1Wiper INT sensing vehicle speed
lBy operating INT time control volume, variable time will be
changed within 1.5 - 20 seconds.
2Washer relating wiperlWiper begins to operate within 0.6 - 1 sec when the washer
switch is ON and it operates 3 times after the washer switch is
OFF while the IGN2 switch in ON.
3Dimming room lamplWhen room lamp is coupled with door, it turns on if door is
opened. After closing the door it maintains 2 seconds of lighting
and dims off whithin 3 seconds.
4Time delayed power window controllPower window can be operated within 30 seconds after turning
the IGN1 switch from ON to OFF. If driver’s/passenger’s door is
opened within the 30 seconds, time will be prolonged for more
30 seconds from that moment.
5Rear defogger timerlThe rear defogger will be operated for 12 min. by turning ON the
defogger switch while engine is running.
lDefogger will be stopped by pushing the switch again.
lThe defogger will be operated 6 min, if push ON the switch within
10 min. after 12 min. of operation.
6Seat belt warninglThe warning lamp will be turned on for about 6 sec. with an
intermittent chime bell when the IGN. switch is ON unless
fastening the seat belt.
7Parking brake warninglThe indicator lamp will flash if drive while the parking brake is
applied.
8Tail lamp lighting warninglWhen the driver’s door is opened while the tail lamp is still ON,
the buzzer operates intermittently. In this condition, the door will
be automatically unlocked when it locked.
9Door ajar warninglThe indicator lamp will be blinking when the door is not closed
completely and driving.
10IGN key reminderlThe chime will be operated intermittently if the driver’s door is
opened while the IGN key is still remaining in the ignition switch.
In this condition, the door will be automatically unlocked when it
locked.
11Central door locklAll doors will be locked/unlocked by locking/unlocking the
driver’s or passenger’s door.