SECTION 8A
SEAT BELTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 8A-1
Fastener Tightening Specifications . . . . . . . . . 8A-1
Component Locator . . . . . . . . . . . . . . . . . . . 8A-2
Front Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . 8A-2
Rear Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . 8A-3
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
General Description and System
Operation . . . . . . . . . . . . . . . . . . . . . . . . . 8A-4
Driver Seat Belt Warning . . . . . . . . . . . . . . . . 8A-4
Operation and Functional Checks . . . . . . . . . 8A-4
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Anchor BoltNlm
35 - 55
SECTION 8B
SUPPLEMENTAL RESTRAINT SYSTEM(SRS)
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 8B-1
General Specifications . . . . . . . . . . . . . . . . . . 8B-1
Schematic and Routing Diagrams . . . . . . . . 8B-2
Air Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-2
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-3
Function Description . . . . . . . . . . . . . . . . . . 8B-4
Air Bag Module . . . . . . . . . . . . . . . . . . . . . . . . 8B-6
Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-7
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-7
Self Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 8B-10
Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . 8B-16
TABLE OF CONTENTS
Caution: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
SPECIFICATIONS
GENERAL SPECIFICATIONS
Application
Air bag System Deployment Time
Detection Time
Operating Temperature
Storage Temperature
Air Bag Replacement Interval
Voltage Range
Current Consumption
Acceleration Range
Max. Acceleration
Voltage Ramp
Energy Reservation
Inflator Ignition Energy
Squib Resistance
Air Bag Warning Lamp ON Time (When Ignition ON)Description
< 20ms
< 5ms
-40°C ~ +85°C
-40°C ~ +90°C
Every 10-year after installation
9-16V
5ms after ignition switch ON < 1A,
5ms ~ 5sec. <300mA, after 5sec. < 100mA
+/-50g
+/-600g pulse
0.5 ~ 2.0 V/s
150ms after battery disconnection
4.3mJ
2.15 ± 0.35 W
6 sec.
Air Bag Diagram . . . . . . . . . . . . . . . . . . . . . . 8B-17
Maintenance and Repair . . . . . . . . . . . . . . 8B-18
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 8B-18
Air Bag Module . . . . . . . . . . . . . . . . . . . . . . . 8B-18
Clock Spring . . . . . . . . . . . . . . . . . . . . . . . . . 8B-19
Air Bag Control Unit (AC4) . . . . . . . . . . . . . . 8B-21
General Description and System
Operation . . . . . . . . . . . . . . . . . . . . . . . . 8B-22
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-22
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-22
SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 8B-3
CAUTIONS
Failure to follow the correct service procedure can cause air bag damage or personal injury due to unexpected air
bag deployment. Before service (removal and installation of part, check for replacement), please be weal noticed of
following items for your correct service.
1. For service, turn the ignition switch to ‘LOCK’ position and wait for 30 seconds after disconnecting the negative
battery cable.
2. If the vehicle collapsed, remove the air bag ECU first to reserve the crash records.
3, Never use other vehicles’ air bag components and replace with specified new part.
4. Never disassemble or repair the air bag module, air bag unit and wiring harness to re-use.
5. Replace the air bag module and air bag unit with new if it dropped, cracked or damaged.
6. Only qualified technicians in service shop should check or repair the air bag,
7. Before service, should be well noticed of warning labels on the vehicle.
A. Sun Visor Side
[Warning]
Pull down the sun visor and see SRS air bag
warning lamp on the head lining.
B. Head Lining
[Warning]
1 . This vehicle is equipped with air bag. Air bag is
supplemental device for the seatbelt. Fasten
your seatbelt.
2. This air bag should be replaced by authorized
supplier within replacement intervals.
3. When the ignition key is turned to ON position,
SRS warning lamp will turn on for 6 sec. and go
off. In this case, the system is normal.
For the following cases, see service manual.
- SRS warning lamp does not turn on.
- SRS warning lamp does not go off.
- SRS warning lamp continues to blink.
C. Steering Wheel Body Inner
[Warning]
Before removing the steering wheel, read service
manual first. Set the front wheels straight forward
and align the center position marks of SRS clock
spring. Improper removal or installation of the
steering wheel can damage the SRS components.D. Engine Compartment
[Warning]
This vehicle is equipped with air bag. Before
checking the engine compartment, read service
manual first. Faultuy check and service can cause
SRS air bag deployment and system defects that
can be led to severe damage.
E. Battery Cable
[Warning]
Before disconnecting the battery power, read
service manual first.
SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 8B-7
DIAGNOSIS
DESCRIPTION
Air bag control unit continuously controls system function as follows during ignition ON or driving.
- Recognition of collision
- Internal diagnosis
- External diagnosis
If recognize or detect defects, warning lamp will turn on. If there is danger of improper deployment, the system will
enter overall shutdown status and the air bag will not inflate.
Air bag control unit will store detected internal and external defects in the EEPROM.
System Control
Battery Voltage Check
Battery voltage will be monitored continuously. If voltage is out of normal operating range, all system diagnosis will
stop and warning lamp turn on.
Battery Voltage (V)
< 8.7
9 - 16
> 16.3
Function
System diagnosis stops and warning lamp turns on
Normal operation range
System diagnosis stops and warning lamp turns on
Squib Diagnosis
It checks not only high (4.50.5) or low (1.40.5) resistance but also short resistance (1- 10k) status between the
battery and ground to indicate defects in squib line by blinking warning lamp. Air bag control unit (AC4) can measure
squib resistance.
Warning Lamp Turning On
Air bag control unit detects system defects during ignition ON or driving and displays following 2 warning lamps.
- Warning lamp ON: internal defects of the air bag control unit
- Warning lamp blinking: higher resistance than standard in the squib line or short at the battery or ground,
Safety Function Check
It checks defects during operation of the arming sensor If the sensor is shorted for more than 2 seconds, the module
will enter overall shutdown mode.
Temperature Sensor
Function of the temperature sensor will be monitored continuously. If there is fault due to defective sensor or short,
the lamp will turn on and program will take calibration temperature (25) of collision conditions.
Power Supply
Airbag control unit operates in 9-16v and the characteristic of the system has backup condenser to supply the power
for max.150ms if there is power defect during collision.
SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 8B-9
Diagnosis
Air bag control unit diagnoses each function in the intervals of 250ms - 20 sec. during start-up or driving to prevent
unwanted air bag deployment. If there is defect, it turns on or blinks warning lamp to indicate defects in the air bag
system to the driver. And fatal defect is found, air bag control unit enters overall or partial shutdown status and fault
code will be stored.
Air bag control unit diagnoses following items.
- Ignition TR
- Acceleration
- Microprocessor, RAM and ROM
- Watchdog
- Shutdown Switch
Diagnosis Condition Diagnosis Items
Start-up (ignition ON)
During Driving
Lamp Blinking Mode
There are 2 kinds of blinking mode
1. When system internal fault is found, the lamp will stay on.
2. The lamp will blink according to external fault and there are 2 blinking codes.
Blinking code 1 (Squib resistance fault in the driver’s air bag squib line)
Blinking code 2 (Squib short on plus and minus in the air bag squib line)
Lamp blinking code is as follows. The last blinking will be within 0.5 sec. and 1 cycle of blinking will be repeated every
5 seconds.
Blinking Code 1
(Sec.) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Blinking Code 3
(Sec.) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
- Squib resistance
- Squib line short to battery and ground
- Energy reserve system
- Lamp output
- Battery voltage
- ASIC communication
- Arming sensor
- ASIC overheating
- RAM and W/D
- EEPROM
8B-14 SUPPLEMENTAL RESTRAINT SYSTEM(SRS)
Fault
CodeDefectsService HintAppli-
cation
42 Over heat
4 3 SENS
44 Standard band gap
45 Temperature sensor
46 Warning lamp
47
Battery voltage
49 Fault code list
5 0 USA communication
51 LSA communication
52 No EEPROM program
53 EEPROM checksum
5 4 EEPROM map
55 External watchdog 1
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lOpen/short in the warning lamp circuit.
lCheck related circuits for open/short.
lCheck connection of connector.
lCheck the ECU.
lPower wire voltage is out of standard voltage (9
- 16V).
lCheck the battery for voltage and charging.
lCheck related circuits for open/short.
lCheck connection of connector.
lCheck the ECU.
lAir bag control unit internal defects.
lCheck the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
56 Arming sensor-no close
57 RAM check
5 8 System
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
59 External watchdog 2
6 0 Pulse
lAir bag control unit internal defects.
lCheck and replace the ECU.
lAir bag control unit internal defects.
lCheck and replace the ECU.
8B-20 SUPPLEMENTAL RESTRAINT SYSTEM(SRS)
Removal & Installation Procedure
preceding work : removal of steering wheel
1. Turn the ignition switch to “OFF” position and disconnect
the battery negative cable. Start the procedure after waiting
over 3oseconds.
2. Unscrew 3 screws from lower cover on steering column shaft
and remove the lower cover.
3. Unscrew 4 screws from clock spring and remove the clock
spring
Installation Notice
lDon’t try to repair and modify the clock spring.
lWhen aligning the neutral position, turn to clockwise until it
stops, and turn to counter clockwise until the marks are
aligned
SUPPLEMENTAL RESTRAINT SYSTEM(SRS) 8B-21
AIR BAG CONTROL UNIT(AC4)
Removal & Installation Procedure
AC4 is installed on the center portion of the front floor tunnel.
Built-in accelerometer sensor detects collision and determines
action or non-action and ignition time.
Notice
Do not disassemble the AC4 to repair. If defective, replace it.
AC4 should not be shocked or vibrated by dropping on the
ground or bumping.
Replace the AC4 with new after air bag inflation.
1. Disconnect the negative battery cable and wait for 30
seconds before starting service.
Notice
Though battery cable is disconnected, air bag control unit
will maintain backup power for 150ms and air bag can be
inflated, so wait for min.30 seconds.
2. Remove the console box and center fascia panel assembly.
3. Remove the heater control switch and audio assembly.
4. Remove the lower side panel of the driver’s portion and
glove box.
5. Remove the lower main panel.
6. Release the lock lever of the AC4 connector and disconnect
the connector.
7. Unscrew 3 nuts and remove the AC4.
Notice
For installation, horizontal position should be secured for
the better changes of collision pulse between the vehicle
body and air bag control unit.
8. Installation should follow the removal procedure in the
reverse order.
Inspection Procedure
1. Check AC4 case and welt bolts for crack or deformation.
2. Check connector, lock lever and terminal for deformation.
Notice
Replace the AC4 with new if dust, deformation or corrosion
found.