1998 OPEL FRONTERA ignition

5A–9 BRAKE CONTROL SYSTEM
Getting Started
Before operating the Isuzu PCMCIA card with the
Tech 2, the following steps must be performed:
1. The Isuzu 98 System PCMCIA card (1) inserts into
the Tech 2 (4).
2. Connect the SAE 16/19 adapter (2) to the DLC cable
(3).
3. Connect the DLC cable to the Tech 2 (4).
4. Make sure the vehicle ignition is off.
5. Connect the Tech 2 SAE 16/19 adapter to the vehicle
DLC connector.
350RV014
6. The vehicle ignition turns on.
7. Power up the Tech 2.8. Verify the Tech 2 power up display.
060RW009

5A–12
BRAKE CONTROL SYSTEM
EHCU Connector Pin-out Checks
Disconnect Electronic Brake Control Module.
Perform checks with high impedance digital
multimeter (5-8840-0366-0) or equivalent.
No.
Circuit to be TestedIgnition
Switch
PositionMultimeter
Scale/RangeMeasure
between
Pin NumberNominal ValueNote
1Ignition enableOFF20DCV8 (+), 15 (–)0V to 0.1V
ON20DCV8 (+), 15 (–)11.5V to 14.5V
2Stop light switchOFF20DCV10, 1510.5V to 14.5VPress brake pedal
3Ground connectionOFF20012, Ground
15, GroundLess than 2
4FL speed sensorOFF2k20, 211.3k to 1.9kInternal Resistance
OFF200k20, 15more than
100kInsulation Resistance
OFF200mACV20, 21more than
200mVTurn wheel at 1RPS
5FR speed sensorOFF2k4, 51.3k to 1.9kInternal Resistance
OFF200k4, 15more than
100kInsulation Resistance
OFF200mACV4, 5more than
200mVTurn wheel at 1RPS
6RL speed sensorOFF2k22, 231.3k to 1.9kInsulation Resistance
OFF200k22, 15more than
100kInternal Resistance
OFF200mACV22, 23more than
200mVTurn wheel at 1RPS
7RR speed sensorOFF2k2, 31.3k to 1.9kInternal Resistance
OFF200k2, 15more than
100kInsulation Resistance
OFF200mACV2, 3more than
200mVTurn wheel at 1RPS
8G-sensorON26,81k to 2kHorizontal vehicle
9Transmission InputON20DCV6 (+), 15 (–)Less than 6V
(Shift lever
position – L, R)
6.6 to 9.0V
(other shift
position)A/T
Battery voltage 12V
More than 9.6V
(Shift lever
position –
1, 2, R)
6.6 to 9.0V
(other shift
position)M/T
Battery voltage 12V

5A–37 BRAKE CONTROL SYSTEM
StepNo Ye s
Action
5Is front 4WD controller normal?
Replace EHCU.
Go to Step 9
Replace 4WD
controller or
repair harness.
Go to Step 9
6Is transmission input normal? (Chart C-2 or TC-2)
Go to Step 7
Replace SW or
repair harness
Go to Step 9
7Is front 4WD controller normal?
Go to Step 8
Replace 4WD
controller or
repair harness.
Go to Step 9
8Is hydraulic unit grounded properly?Replace EHCU.
Go to Step 9Correct.
Go to Step 9
9Reconnect all components, ensure all components are properly
mounted.
Was this step finished?Repeat the “Basic
diagnostic flow
chart.”
Go to Step 9
Chart A-4 Brake Pedal Feed Is Abnormal
StepActionYe sNo
1Is the stop light actuated when the brake pedal is depressed?Go to Step 2Go to Step 3
21. Turn the ignition switch off.
2. Disconnected EHCU connector.
3. Measure voltage between the EHCU connector terminal 10
and 15 when brake pedal is depressed.
Is the voltage equal to the battery voltage?
Go to Step 4
Harness NG
between brake
SW and EHCU.
Go to Step 7
3Is stop light fuse C-14 normal?
Go to Step 5
Replace fuse
C-14.
Go to Step 7
4Is there continuity between EHCU connector terminals, 12 and 15
to body ground?
Go to Step 6
Repair body
grounded
harness.
Go to Step 7
5Is the brake SW normal?Repair stop light
harness.
Go to Step 7Replace brake
SW.
Go to Step 7
6Is the check harness/connector for suspended disconnection?Hydraulic system
leakage or air
entry (Refer to
servicing
“Leakage or
brake fluid” )
Go to Step 7
Repair harness.
Go to Step 7
7Reconnect all components and ensure all components are
properly mounted.
Was this step finished?Repeat the “Basic
diagnostic flow
chart.”
Go to Step 7

5A–43 BRAKE CONTROL SYSTEM
Chart B-1 With the key in the ON position (Before starting the engine). Warning light (W/L)
is not activated.
StepActionYe sNo
1Is W/L fuse C-10 disconnected?Replace fuse.
Go to Step 5
Go to Step 2
2Is W/L burnt out?Replace W/L
bulb.
Go to Step 5
Go to Step 3
31. Turn the key off.
2. Disconnect EHCU connector.
3. Turn the key ON.
4. Measure the voltage between EHCU connector terminal 13
and 14.
Is the voltage equal to the battery voltage?
Go to Step 4
Repair harness
and connector.
Go to Step 5
4Is there continuity between EHCU connector terminals, 12 and 15
and body ground.Check harness
for suspected
disconnection.
No fault found:
Replace EHCU.
Go to Step 5
Repair harness
and connector.
Go to Step 5
5Reconnect all components, ensure all components are properly
mounted.
Was this step finished?Repeat the “Basic
diagnostic flow
chart.”
Go to Step 5
Chart B-2 EHCU Abnormality (DTC 14)
StepActionYe sNo
11. Turn the key off.
2. Disconnect the EHCU connector.
3. Inspect EHCU ground.
Is there resistance between the EHCU connector terminals, 12
and 15 and body ground?
Go to Step 2
Repair the body
ground harness.
Go to Step 3
21. Turn the key off, connect the EHCU.
2. Erase the trouble code.
3. Turn Ignition off, then on, to perform system self-check.
4. If warning light remains on, display trouble codes once again.
Is the check trouble code 14?
Replace EHCU.
Go to Step 3
Inspect in
accordance with
the DTC
displayed.
31. Reconnect all components and ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the “Basic
diagnostic flow
chart.”
Go to Step 3

5A–52
BRAKE CONTROL SYSTEM
Chart B-20 FL Speed Sensor Short Circuit (DTC 61)
StepActionYe sNo
11. Turn the key off.
2. Disconnect EHCU connector
3. Measure the FL speed sensor resistance between EHCU
connector terminals 20 and 21.
Is the resistance between 1.3k and 1.9k ohms?
Go to Step 2Go to Step 3
2Is there play in the sensor/sensor rotor?
Go to Step 4
Repair.
Go to Step 6
3Measure the FL speed sensor resistance at the sensor connector.
Is the resistance between 1.3k and 1.9k ohms?Repair harness
abnormality
between sensors
and EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
4Damage and powdered iron sticking to sensor/sensor ring?
Go to Step 5
Repair.
Go to Step 6
5Is sensor output normal? (Chart C-1-1 or TC-1)Check for faults
in harness
between speed
sensor and
EHCU.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
61. Reconnect all components and ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the “Basic
diagnostic flow
chart.”
Go to Step 6
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h or higher to make sure that the warning light
goes out.

5A–53 BRAKE CONTROL SYSTEM
Chart B-21 FR Speed Sensor Short Circuit (DTC 62)
StepActionYe sNo
11. Turn the key off.
2. Disconnect EHCU connector.
3. Measure the FR speed sensor resistance between EHCU
connector terminals 4 and 5.
Is the resistance between 1.3k and 1.9k ohms?
Go to Step 2Go to Step 3
2Is there play in the sensor/sensor rotor?
Go to Step 4
Repair.
Go to Step 6
3Measure the FR speed sensor resistance at the sensor
connector.
Is the resistance between 1.3k and 1.9k ohms?Repair harness
abnormality
between sensors
and EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
4Damage and powdered iron sticking to sensor/sensor ring?
Go to Step 5
Repair.
Go to Step 6
5Is sensor output normal? (Chart C-1-2 or TC-1)Check for faults
in harness
between speed
sensor and
EHCU.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
61. Reconnect all components and ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat “Basic
diagnostic flow
chart.”
Go to Step 6
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h or higher to make sure that the warning light
goes out.

5A–54
BRAKE CONTROL SYSTEM
Chart B-22 RL Speed Sensor Short Circuit (DTC 63)
StepActionYe sNo
11. Turn the key off.
2. Disconnect EHCU connector
3. Measure the RL speed sensor resistance between EHCU
connector terminals 22 and 23.
Is the resistance between 1.3k and 1.9k ohms?
Go to Step 2Go to Step 3
2Is there play in the sensor/sensor rotor?
Go to Step 4
Repair.
Go to Step 6
3Measure the RL speed sensor resistance at the sensor
connector.
Is the resistance between 1.3k and 1.9k ohms?Repair harness
abnormality
between sensors
and EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
4Damage and powdered iron sticking to sensor/sensor ring?
Go to Step 5
Repair.
Go to Step 6
5Is sensor output normal? (Chart C-1-3 or TC-1)?Check for faults
in harness
between speed
sensor and
EHCU.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
61. Reconnect all components and ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat the “Basic
diagnostic flow
chart.”
Go to Step 6
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h or higher to make sure that the warning light
goes out.

5A–55 BRAKE CONTROL SYSTEM
Chart B-23 RR Speed Sensor Short Circuit (DTC 64)
StepActionYe sNo
11. Turn the key off.
2. Disconnect EHCU connector.
3. Measure the RR speed sensor resistance between EHCU
connector terminals 2 and 3.
Is the resistance between 1.3k and 1.9k ohms?
Go to Step 2Go to Step 3
2Is there play in the sensor/sensor rotor?
Go to Step 4
Repair.
Go to Step 6
3Measure the RR speed sensor resistance at the sensor
connector.
Is the resistance between 1.3k and 1.9k ohms?Repair harness
abnormality
between sensors
and EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
4Damage and powdered iron sticking to sensor/sensor ring?
Go to Step 5
Repair.
Go to Step 6
5Is sensor output normal? (Chart C-1-4 or TC-1)Check for faults
in harness
between speed
sensor and
EHCU.
Fault found:
repair, and
perform system
self-check.
No fault found:
replace EHCU.
Go to Step 6
Replace sensor.
Go to Step 6
61. Reconnect all components and ensure all components are
properly mounted.
2. Clear diagnostic trouble code.
Was this step finished?
Repeat “Basic
diagnostic flow
chart.”
Go to Step 6
NOTE: Even after repairing the faulty part the warning
light (W/L) does not go out if the vehicle is at a stop. Turn
the ignition switch to the ON position and drive the vehicle
at 12 km/h or higher to make sure that the warning light
goes out.