1998 OPEL FRONTERA wheel bolt torque

CLUTCH7C–15
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Install flywheel assembly and crankshaft bearing.
Use the installer 5-8840-0125-0 (J-26516-A) and
driver handle 5-8840-0007-0 (J-8092) to install the
crankshaft bearing then clean and lubricate with
grease.
015RW054
2. Install new flywheel fixing bolts in the order illustrated
and tighten them to the specified torque.
Torque:
6VE1: 54 Nꞏm (5.5 kgꞏm/40 lb ft)
4JX1: 60 Nꞏm (6.1 kgꞏm/44 lb ft)+60
NOTE: Do not reuse the bolt and do not apply oil or thread
lock to the bolt.
015RS047
3. Install the front cover (5) to the transmission case.
4. Tighten eight front cover bolts to the specified torque.
Torque: 17 Nꞏm (1.7 kgꞏm/12 lb ft)
220RW088
5. Apply molybednum disulfide type grease to the pin
hole inner circumferences and thrust surfaces.
6. Attach the shift fork to the front cover and insert the
pin from below of the front cover.
7. Install the washer and snap pin.
201RW019

SEATS8G–3
Installation
To install, follow the removal steps in the reverse order,
noting the following points:1. Tighten the front seat assembly fixing bolts to the
specified torque.
Torque: 40 Nꞏm (4.1 kgꞏm/30 lb ft)
2. Install the longest bolt to the rear inner side fixing
location, if this model is equipped with power seats.
Disassembled View (Long Wheel Base)
750RX017
Legend
(1) Head Rest
(2) Seat Back Assembly
(3) Back Board Assembly
(4) Guide Holder
(5) Trim Cover
(6) Pad & Frame Assembly
(7) Seat Heater Assembly
(8) Reclining Device
(9) Slide Cover
(10) Reclining Knob
(11) Dial (W/Height Adjuster)
(12) Frame Assembly(13) Seat Heater Assembly
(14) Pad Assembly
(15) Trim Cover
(16) Spacer (W/O Height Adjuster)
(17) Release Wire
(18) Seat Adjuster/Seat Adjuster (W/Pretensioner)
(19) Seat Belt Buckle Assembly
(20) Height Adjuster
(21) Seat Cushion Assembly
(22) Hinge Cover
(23) Pad & Frame Assembly
(24) Trim Cover
(25) Armrest Assembly

SEAT BELT SYSTEM 9A–13
Rear Center Seat Belt Buckle Assembly
Rear Center Seat Belt Buckle Assembly and Associated Parts
2
2
1
4
3
3
760RW026
Legend
(1) Long Wheel Base
(2) Rear Seat Belt Buckle Assembly(3) Seat Lock Cover
(4) Short Wheel Base
Removal
1. Remove the catch portions(2) & (3) of the seat lock
assembly(4) from the cover, and then remove the seat
lock cover(1).
2. Remove the rear seat buckle assembly.
Installation
1. Fix the rear seat belt buckle assembly(1) to the
rotation stopper and tighten the anchor bolt to the
specified torque.
Torque: 39 Nꞏm (4.0 kgꞏm/29 lb ft)
2. Install the seat lock cover.
1
2 4
3
760RW016
1
760RW013

SUPPLEMENTAL RESTRAINT SYSTEM 9J–36
Installation
1. Connect air bag to wiring harness connector.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of air bag to prevent lead wire from
being pinched.
827RT009
2. Install air bag into steering wheel and tighten bolts to
specified sequence as shown in figure.
Torque: 8.8 Nꞏm (0.9 Kgꞏm/78 Ib in)
CAUTION: Never use the air bag assembly from
another vehicle. Use only new air bag assembly
proper to the Trooper which is being repaired.
827RT008
3. Enable the SRS (Refer to “Enabling the SRS” in this
section).

SUPPLEMENTAL RESTRAINT SYSTEM9J–39
5. Install air bag into steering wheel and tighten bolts to
specified sequence as show in figure.
Torque: 8.8 Nꞏm (0.9 Kgꞏm/78 Ib in)
CAUTION: Never use the air bag assembly from
another vehicle. Use only new air bag assembly
proper to the Trooper which is being repaired.
827RT008
6. Enable the SRS (Refer to “Enabling the SRS” in this
section).
SRS Coil Assembly
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY–PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING ALIVE AIR BAG
ASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND RIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.
Removal
1. Disable the SRS (Refer to “Disabling the SRS” in this
section).
2. Loosen the air bag assembly fixing bolts from behind
the steering wheel assembly using a TORX
d r i v e r o r
equivalent until the air bag assembly can be released
from steering wheel.
827RT008

SUPPLEMENTAL RESTRAINT SYSTEM9J–41
Installation
1. Install the combination switch assembly with SRS
coil.
2. Turn the SRS coil counterclockwise to full, return
about 3 turns and align the neutral mark (1).
CAUTION: W h e n t u r n i n g t h e S R S c o i l
counterclockwise to full, stop turning if resistance is
felt. Forced further turning may damage the cable in
the SRS coil.
826RW014
3. Connect the wiring harness connectors located at the
base of steering column.
4. Install the air conditioning lower duct.
5. Install the steering column cover.
CAUTION: When installing the steering column
cover, be sure to wire (through each harness) as
illustrated so that the harness starter switch,
combination switch and SRS coil may not catch
wiring.
825RS048
6. Install the driver knee bolster assembly.
7. Install the steering lower cover and engine hood
opening lever.
8. Install the steering wheel and align the setting marks.
430RS004
9. Tighten the steering wheel fixing nut to the specified
torque.
Torque: 34 Nꞏm (3.5 Kgꞏm/25 Ib ft)
10. Connect horn lead.
11. Connect air bag to wiring harness connector.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of air to prevent lead wire from
being pinches.
827RT009
12. Install air bag into steering wheel and tighten bolts to
specified sequence as shown in figure.
Torque: 8.8 Nꞏm (0.9 Kgꞏm/78 Ib in)

SUPPLEMENTAL RESTRAINT SYSTEM 9J–44
Installation
1. Set cancel cam and SRS coil in position and install the
SRS coil to combination switch by tightening the four
bolts to a specified tightening torque with four bolts.
Torque: 0.5 Nꞏm (0.05 kgꞏm/4 Ib ft)
825RX033
2. Insert the horn terminal into the connector NO.12 and
bind the combination switch harness and SRS coil
harness with a tape. (Refer to How to Connect the
Horn Terminal in this section.)
3. After installation steps above, same steps as SRS
Coil Assembly installation step 2 to step 13.
Steering Column
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AIR
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A SMALL
AMOUNT OF SODIUM HYDROXIDE, A BY–PRODUCT
OF THE DEPLOYMENT REACTION, THAT IS
IRRITATING TO THE SKIN AND EYES. MOST OF THE
POWER ON THE AIR BAG ASSEMBLY IS
HARMLESS. AS A PRECAUTION, WEAR GLOVES
AND SAFETY GLASSES WHEN HANDLING A
DEPLOYED AIR BAG ASSEMBLY, AND WASH YOUR
HANDS WITH MILD SOAP AND WATER
AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVER
CARRY AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE. IN
THE CASE OF AN ACCIDENTAL DEPLOYMENT, THE
BAG WILL THEN DEPLOY WITH MINIMAL CHANCE
OF INJURY. WHEN PLACING ALIVE AIR BAG
ASSEMBLY ON A BENCH OR OTHER SURFACE,
ALWAYS FACE BAG AND RIM COVER UP, AWAY
FROM THE SURFACE. NEVER REST A STEERING
COLUMN ASSEMBLY ON THE STEERING WHEEL
WITH THE AIR BAG ASSEMBLY FACE DOWN AND
COLUMN VERTICAL. THIS IS NECESSARY SO THAT
A FREE SPACE IS PROVIDED TO ALLOW THE AIR
BAG ASSEMBLY TO EXPAND IN THE UNLIKELY
EVENT OF ACCIDENTAL DEPLOYMENT.
OTHERWISE, PERSONAL INJURY COULD RESULT.NOTE: In the event deployment has occurred, inspect
coil assembly wire for any signs of scorching, melting or
any other damage due to excessive heat. If the coil has
been damaged, replace it.
Removal
1. Disable the SRS (Refer to “Disabling the SRS ” in this
section).
2. Loosen the air bag assembly fixing bolts from behind
the steering wheel assembly using a TORX
d r i v e r o r
equivalent until the air bag assembly can be released
from steering wheel.
827RT008

SUPPLEMENTAL RESTRAINT SYSTEM9J–47
12. Install steering column cover.
CAUTION: When installing the steering column
cover, be sure to wire (through each harness) as
illustrated so that the harness starter switch,
combination switch and SRS coil may not catch
wiring.
825RS048
13. Install the steering wheel and align the setting marks.
430RS004
14. Tighten the steering wheel fixing nut to the specified
torque.
Torque: 34 Nꞏm (3.5 Kgꞏm/25 Ib ft)15. Connect horn lead.
16. Connect air bag wiring harness connector.
NOTE: Pass the lead wire through the tabs on the plastic
cover (wire protector) of air bag to prevent lead wire from
being pinched.
827RT009
17. Install air bag into steering wheel and tighten bolts to
specified sequence as shown in figure.
Torque: 8 Nꞏm (0.8 Kgꞏm/69 Ib in)
CAUTION: Never use the air bag assembly from
another vehicle. Use only the air bag assembly
proper to the Trooper which is being repaired.
827RT008
18. Enable the SRS (Refer to “Enabling the SRS” in this
section).