EARTH CONNECT TO CONN. NO. CELL CODE
M1/M54 ACCESSORY RELAY (In fuse block) M14 EL-POWER
AIR BAG DIAGNOSIS SENSOR UNIT (4WD
models)M110 RS-SRS
ASHTRAY ILLUMINATION M34 EL-ILL
BLOWER RELAY (In fuse block) M14 EL-POWER
CHECK CONNECTOR (NA engine) M12 EC-CHOKE
CHECK CONNECTOR (Z engine) M13 EC-CHOKE
CIGARETTE LIGHTER SOCKET M37 EL-CIGAR
COMBINATION FLASHER UNIT M15 EL-TURN
DOOR LOCK TIMER M51 EL-D/LOCK
DOOR SWITCH DRIVER SIDE (For Europe) M118 EL-BUZZER EL-MULTI
ECM (ENGINE CONTROL MODULE) M66 EC-GLOW EC-PLA EC-EGRC/V
FAN SWITCH ILLUMINATION (Except for
Europe and Australia)M403 HA-HEATER HA-A/C,M EL-ILL
FAN SWITCH ILLUMINATION (For Europe and
Australia)M40 HA-HEATER HA-A/C,M EL-ILL
FAN SWITCH (Except for Europe and Australia) M404 EC-FIPOT HA-HEATER HA-A/C,M
FAN SWITCH (For Europe and Australia) M39 HA-HEATER HA-A/C,M
FRONT SEAT LH M119 EL-H/SEAT
FRONT SEAT RH M122 EL-H/SEAT
FRONT WIPER AMPLIFIER
(RHD models without KA engine and LHD mod-
els)M220 EL-WIPER
FRONT WIPER AND WASHER SWITCH M28 EL-WIPER
FRONT WIPER MOTOR
(RHD models without KA engine and LHD mod-
els)M221 EL-WIPER
FUEL FILTER SWITCH (LHD models with die-
sel engine)M259 EL-WARN EL-BUZZER
FUEL PUMP CONTROL MODULE M22 EC-FPCM
FUEL RETURN CONTROL SOLENOID VALVE
(LHD models with NA engine)M257 EC-F/RTN
GLOW CONTROL UNIT
(TD27 engine except for cold areas and QD
engine)M29 EC-GLOW EC-PLA
GLOW CONTROL UNIT (TD27 engine for cold
areas)M30 EC-GLOW EC-PLA
GLOW RELAY-1 (LHD models with diesel
engine except for Europe)M253 EC-GLOW
GLOW RELAY-2 (TD27 engine for cold areas) M256 EC-GLOW
HAZARD SWITCH M41 EL-TURN EL-ILL
HEADLAMP WASHER SWITCH M70 EL-ILL EL-HLC
HEATED SEAT SWITCH LH M602 EL-H/SEAT
HEATED SEAT SWITCH RH M603 EL-H/SEAT
IACV-FICD SOLENOID VALVE (KA engine) M203 EC-FICD HA-A/C,M
IGNITION RELAY (In fuse block) M14 EL-POWER
MULTI-REMOTE CONTROL RELAY-3 M706 EL-MULTI
MULTI-REMOTE CONTROL RELAY-4 M707 EL-MULTI
MULTI-REMOTE CONTROL UNIT M703 EL-MULTI
POWER WINDOW RELAY M9 EL-WINDOW
REAR WINDOW DEFOGGER SWITCH M42 EL-DEF
SEAT BELT SWITCH M109 EL-WARN
SPIRAL CABLE (2WD models with air bag) M26 RS-SRS
COMBINATION METER (4WD WARNING
LAMP)N6 EL-WARN
COMBINATION METER (ABS WARNING
LAMP)N6 BR-ABS EL-WARN
GROUND DISTRIBUTION
EL-14
EARTH CONNECT TO CONN. NO. CELL CODE
M1/M54 REAR COMBINATION LAMP RH (REAR FOG)
(RHD models except A-chassis)T2 EL-R/FOG
REAR COMBINATION LAMP RH (TAIL AND
STOP) (A-chassis models, and except for
Europe, Australia and China)T1 EL-TAIL/L EL-STOP/L
REAR COMBINATION LAMP RH (TAIL AND
STOP) (For Europe, Australia and China except
A-chassis models)T2 EL-TAIL/L EL-STOP/L
REAR COMBINATION LAMP RH (TURN SIG-
NAL) (A-chassis models, and except for
Europe, Australia and China)T1 EL-TURN
REAR COMBINATION LAMP RH (TURN SIG-
NAL) (For Europe, Australia and China except
A-chassis models)T2 EL-TURN
REAR FOG LAMP LH (LHD A-chassis models) T12 EL-R/FOG
REAR FOG LAMP RH (RHD A-chassis models) T10 EL-R/FOG
DOOR LOCK ACTUATOR DRIVER SIDE
(Unlock sensor)D10 EL-MULTI
LOCK KNOB SWITCH D8 EL-D/LOCK
POWER WINDOW MAIN SWITCH (Double cab) D5 EL-WINDOW EL-D/LOCK
POWER WINDOW MAIN SWITCH (Single cab
and King cab)D6 EL-WINDOW EL-D/LOCK
M33/M207
(LHD models
with KA
engine)CONDENSER M210 EC-IGN/SG
DISTRIBUTOR (POWER TRANSISTOR) M214 EC-IGN/SG
ECM (ECCS CONTROL MODULE) M32 EC-MAIN
M208
(LHD models
with KA
engine)DATA LINK CONNECTOR FOR CONSULT M11 EC-MIL/DL
DISTRIBUTOR (CAMSHAFT POSITION
SENSOR)M214 EC-CMPS
ECM (ECCS CONTROL MODULE) M32 EC-MAIN
NATS IMMU M68 EL-NATS
SHIELD WIRE (CAMSHAFT POSITION
SENSOR)M214 EC-CMPS
SHIELD WIRE (MASS AIR FLOW SENSOR) M204 EC-MAFS
SHIELD WIRE (THROTTLE POSITION
SENSOR)M302 EC-TPS
SHIELD WIRE (HEATED OXYGEN SENSOR) E3 EC-HO2S
E6/E39 NATS IMMU (Diesel engine) M69 EL-NATS
ABS ACTUATOR AND ELECTRIC UNIT E4 BR-ABS
BRAKE FLUID LEVEL SWITCH E2 EL-WARN
COOLING FAN MOTOR E24 LC-COOL/F
DAYTIME LIGHT UNIT E64 EL-DTRL
DIM-DIP LAMP UNIT E67 EL-DIMDIP
FRONT COMBINATION LAMP LH (PARKING)
(Except for Europe, Australia and China)E11 EL-TAIL/L
FRONT COMBINATION LAMP LH (PARKING)
(For Europe, Australia and China)E12 EL-TAIL/L
FRONT COMBINATION LAMP LH (TURN SIG-
NAL) (Except for Europe, Australia and China)E11 EL-TURN
FRONT COMBINATION LAMP LH (TURN SIG-
NAL) (For Europe, Australia and China)E12 EL-TURN
FRONT COMBINATION LAMP RH (PARKING)
(Except for Europe, Australia and China)E27 EL-TAIL/L
FRONT COMBINATION LAMP RH (PARKING)
(For Europe, Australia and China)E28 EL-TAIL/L
FRONT COMBINATION LAMP RH (TURN SIG-
NAL) (Except for Europe, Australia and China)E27 EL-TURN
FRONT COMBINATION LAMP RH (TURN SIG-
NAL) (For Europe, Australia and China)E28 EL-TURN
FUEL FILTER (FUEL HEATER) E56 EC-F/HEAT
FUEL FILTER SWITCH (RHD models with die-
sel engine)E5 EL-WARN EL-BUZZER
FUEL RETURN CONTROL SOLENOID VALVE
(RHD models with NA engine)E40 EC-F/RTN
GROUND DISTRIBUTION
EL-16
Electrical Components Inspection
FUEL FILTER WARNING BUZZER CHECK
LIGHT WARNING BUZZER
1. Apply 12V direct current to warning buzzer unit terminalsV10
andV4.
Warning buzzer should sound.
2. Apply 12V direct current to warning buzzer unit terminals
V10,
V11andV4.
Warning buzzer should not sound.
GEL208
SEL644V
SEL645V
WARNING BUZZER
EL-119
WARNING:
When replacing fuel line parts, be sure to observe the following:
lPut a ``CAUTION: INFLAMMABLE'' sign in workshop.
lDo not smoke while servicing fuel system. Keep open flames and sparks away from work area.
lBe sure to disconnect battery ground cable before conducting operations.
lBe sure to furnish workshop with a CO2fire extinguisher.
lDrain fuel from fuel tank and put drained fuel in an explosion-proof container and put lid on
securely.
CAUTION:
lBefore disconnecting fuel hose of ECCS engine model, release fuel pressure from fuel line. Refer
to ``Changing Fuel Filter'' in MA section.
lDo not disconnect any fuel line unless absolutely necessary.
lPlug hose and pipe openings to prevent entry of dust or dirt.
lAlways replace O-ring and clamps with new ones.
lDo not kink or twist hose and tube when they are installed.
lDo not tighten hose clamps excessively to avoid damaging hoses.
lWhen installing fuel check valve, be careful of its designated direction. (Refer to ``EVAPORATIVE
EMISSION SYSTEM'' in EC section.)
lTighten bolts to specified torque.
lAfter installation, run engine and check for fuel leaks at connections.
SFE522A
FUEL SYSTEM
FE-3
If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
lAvoid prolonged and repeated contact with oils, particularly
used engine oils.
lWear protective clothing, including impervious gloves where
practicable.
lDo not put oily rags in pockets.
lAvoid contaminating clothes, particularly underpants, with oil.
lHeavily soiled clothing and oil-impregnated footwear should
not be worn. Overalls must be cleaned regularly.
lFirst Aid treatment should be obtained immediately for open
cuts and wounds.
lUse barrier creams, applying them before each work period,
to help the removal of oil from the skin.
lWash with soap and water to ensure all oil is removed (skin
cleansers and nail brushes will help). Preparations contain-
ing lanolin replace the natural skin oils which have been
removed.
lDo not use gasoline, kerosine, diesel fuel, gas oil, thinners
or solvents for cleaning skin.
lIf skin disorders develop, obtain medical advice without
delay.
lWhere practicable, degrease components prior to handling.
lWhere there is a risk of eye contact, eye protection should
be worn, for example, chemical goggles or face shields; in
addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Burning used engine oil in small space heaters or boilers can be
recommended only for units of approved design. The heating
system must meet the requirements of HM Inspectorate of Pol-
lution for small burners of less than 0.4 MW. If in doubt check
with the appropriate local authority and/or manufacturer of the
approved appliance.
Dispose of used oil and used oil filters through authorized waste
disposal contractors to licensed waste disposal sites, or to the
waste oil reclamation trade. If in doubt, contact the local author-
ity for advice on disposal facilities.
It is illegal to pour used oil on to the ground, down sewers or
drains, or into water courses.
The regulations concerning the pollution of the environment
will vary from country to country.
Precautions for Fuel
GASOLINE ENGINE:
Three way catalyst equipped models ... unleaded gasoline of at
least 91 octane (RON)
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will dam-
age the three way catalyst.
Except for the above models ... unleaded or leaded gasoline of
above 88 octane (RON)
Use unleaded fuel if instructed on the fuel filler lid.
PRECAUTIONS
Precautions for Engine Oils (Cont'd)
GI-5
EVAP vapor lines inspection ....................... MA-22
Electrical diagnoses ...................................... GI-21
Engine compartment .................................... BT-44
Engine control module (ECM) ....................... EC-5
Engine coolant temperature sensor
(ECTS) (KA24 engine) ............................. EC-95
Engine coolant temperature sensor
(ECTS) (TD25 engine) ........................... EC-209
Engine oil filter replacement
(KA24 engine).......................................... MA-20
Engine oil filter replacement
(TD25 engine).......................................... MA-24
Engine oil precautions .................................... GI-4
Engine oil replacement
(KA24 engine).......................................... MA-19
Engine oil replacement
(TD25 engine).......................................... MA-24
Engine outer component parts
(KA24 engine)............................................ EM-9
Engine outer component parts
(TD25 engine).......................................... EM-49
Engine removal (KA24 engine) ................... EM-36
Engine removal (TD25 engine) ................... EM-69
Engine room - See Engine
compartment............................................. BT-44
Engine speed sensor ................................. EC-219
Evaporative emission (EVAP) system ......... EC-19
Exhaust system inspection.......................... MA-32
Exhaust system .............................................. FE-5
Exterior ......................................................... BT-24
F
F/PUMP - Wiring diagram...........................EC-153
FCUT - Wiring diagram ............................. EC-225
FICD - Wiring diagram (KA24 engine) ...... EC-168
FICD - Wiring diagram (TD25 engine) ...... EC-230
Fan switch.................................................... HA-43
Fast idle cam (FIC) inspection and
adjustment................................................ EC-24
Final drive disassembly (C200) ................... PD-34
Final drive disassembly (H233B)................. PD-56
Final drive pre-inspection (C200) ................ PD-34
Final drive pre-inspection (H233B) .............. PD-56
Final drive removal and installation ............. PD-15
Floor trim ...................................................... BT-15
Flow charts.................................................... GI-31
Fluids ........................................................... MA-12
Flywheel (clutch) .......................................... CL-12
Flywheel runout (KA24 engine)................... EM-45
Flywheel runout (TD25 engine)................... EM-80
Fog lamp, rear .............................................. EL-72
Fork rod (M/T) (FS5R30A) .......................... MT-38
Fork rod (M/T) (FS5W71C) ......................... MT-17
Front axle ..................................................... FA-12
Front bumper.................................................. BT-5
Front case (Transfer) ..................................... TF-8
Front combination lamp removal and
installation................................................... BT-5Front disc brake ........................................... BR-21
Front door..................................................... BT-10
Front drive shaft (Transfer) ............................ TF-9
Front final drive disassembly (4WD) ........... PD-17
Front final drive pre-inspection (4WD) ........ PD-17
Front final drive removal and installa-
tion (4WD) ................................................ PD-14
Front seat belt................................................ RS-3
Front seat ..................................................... BT-30
Front suspension.......................................... FA-26
Front washer .............................................. EL-120
Front wiper ................................................. EL-120
Fuel check valve .......................................... EC-20
Fuel cut control (at no load & high
engine speed) (KA24 engine) .................. EC-18
Fuel cut control (at no load & high
engine speed) ........................................ EC-225
Fuel filter replacement (KA24 engine) ........ MA-18
Fuel filter replacement (TD25 engine) ........ MA-27
Fuel injector ............................................... EC-144
Fuel line inspection (KA24 engine) ............. MA-18
Fuel line inspection (TD25 engine) ............. MA-28
Fuel precautions ............................................. GI-5
Fuel pressure check .................................... EC-22
Fuel pressure release .................................. EC-22
Fuel pump .................................................. EC-151
Fuel pump relay ......................................... EC-156
Fuel system .................................................... FE-3
Fuel tank vacuum relief valve...................... EC-20
Fuse block.................................................. Foldout
Fuse.............................................................. EL-13
Fusible link ................................................... EL-13G
GLOW - Wiring diagram .............................EC-197
Garage jack and safety stand....................... GI-49
Gear components (M/T) (FS5R30A) ........... MT-36
Gear components (M/T) (FS5W71C) .......... MT-15
Glass ............................................................ BT-10
Glow plug ................................................... EC-208
Glow relay .................................................. EC-208
Grease ......................................................... MA-12
Ground clearance ......................................... GI-44
Ground distribution ....................................... EL-14
H
H/AIM - Wiring diagram .................................EL-64
H/LAMP - Wiring diagram ............................ EL-44
H02S - Wiring diagram .............................. EC-124
HFC134a (R134a) system precaution ........... HA-2
HFC134a (R134a) system service
procedure ................................................. HA-48
HFC134a (R134a) system service
tools............................................................ HA-8
HFC134a system service equipment
precaution ................................................ HA-10
ALPHABETICAL INDEX
IDX-4
Maintenance (engine) (TD25 engine) ......... MA-23
Major overhaul (Transfer)............................... TF-8
Malfunction indicator lamp (MIL) ................. EC-38
Manifold tightening torque (intake &
exhaust) ................................................... MA-23
Manual-lock free-running hub ...................... FA-14
Manual steering gear ................................... ST-13
Manual transmission number........................ GI-43
Manual transmission oil replacement.......... MA-32
Mass air flow sensor (MAFS) ...................... EC-89
Master cylinder (brake) ................................ BR-12
Master cylinder (clutch) .................................. CL-6
Mirror, door................................................... BT-39
Mode door control linkage adjustment ........ HA-46
Model variation.............................................. GI-37
Molding - See Exterior ................................. BT-24
Multi-remote control system ....................... EL-173
Multiport fuel injection (MFI) system ........... EC-14
N
NATS (Nissan Anti-theft System)
precautions .......................................................GI-2
NATS (Nissan Anti-theft System)............... EL-183
NATS - Wiring diagram .............................. EL-185
Neutral position switch (M/T)....................... MT-14
Neutral position switch............................... EC-136
O
Oil change (capacity)....................................MA-12
Oil change (interval) ...................................... MA-5
Oil cooler (engine)........................................ LC-17
Oil jet ............................................................ LC-18
Oil pan (engine) (KA24 engine) .................. EM-11
Oil pan (engine) (TD25 engine) .................. EM-52
Oil pressure (engine) (KA24 engine) ............. LC-4
Oil pressure (engine) (TD25 engine) ........... LC-13
Oil pressure relief valve (engine)
(KA24 engine) ............................................ LC-5
Oil pressure relief valve (engine)
(TD25 engine) .......................................... LC-16
Oil pump (engine) (KA24 engine) .................. LC-4
Oil pump (engine) (TD25 engine) ................ LC-14
Oil pump regulator valve (engine)
(KA24 engine) ............................................ LC-5
Oil pump regulator valve (engine)
(TD25 engine) .......................................... LC-17
Oil seal replacement (engine)
(KA24 engine).......................................... EM-22
Oil seal replacement (engine)
(TD25 engine).......................................... EM-67
Oil seal replacement (front of final
drive) ........................................................ PD-12
Operating cylinder (clutch) ............................. CL-8
Outside mirror - See Door mirror ................. BT-39
Oversize piston............................................ EM-95
P
P/ANT - Wiring diagram ..............................EL-147
PCV (positive crankcase ventilation) ......... EC-193
PCV filter replacement ................................ MA-21
PCV system inspection ............................... MA-21
PGC/V - Wiring diagram ............................ EC-141
PLA - Wiring diagram ................................ EC-222
PNP/SW - Wiring diagram ......................... EC-137
POWER - Wiring diagram .............................. EL-6
PST/SW - Wiring diagram ......................... EC-157
Pantograph jack ............................................ GI-47
Parking brake control................................... BR-30
Parking lamp ................................................ EL-66
Periodic maintenance .................................... MA-5
Pilot bushing replacement
(KA24 engine).......................................... EM-48
Pilot bushing replacement
(TD25 engine).......................................... EM-79
Piston assembly (KA24 engine) .................. EM-45
Piston assembly (TD25 engine) .................. EM-86
Piston pin inspection (KA24 engine) ........... EM-39
Piston pin inspection (TD25 engine) ........... EM-76
Piston ring inspection (KA24 engine).......... EM-40
Piston ring inspection (TD25 engine).......... EM-76
Piston to bore clearance
(KA24 engine).......................................... EM-41
Piston to bore clearance
(TD25 engine).......................................... EM-75
Power door lock ......................................... EL-166
Power door mirror ...................................... EL-150
Power steering fluid level .................. MA-37, ST-4
Power steering gear (PB48S) ...................... ST-20
Power steering gear (PB59K) ...................... ST-28
Power steering hydraulic system ................... ST-7
Power steering oil pressure switch............ EC-157
Power steering oil pump .............................. ST-34
Power steering system bleeding .................... ST-5
Power supply routing...................................... EL-5
Power transistor & ignition coil .................. EC-105
Power window ............................................ EL-154
Pre-delivery inspection .................................. MA-3
Precautions (General) ..................................... GI-2
Pressure plate - See Clutch cover............... CL-13
Priming pump............................................. EC-192
Propeller shaft................................................ PD-6
Propeller shaft greasing .............................. MA-33
Propeller shaft inspection ............................ MA-33
Propeller shaft vibration ................................. PD-8
Push rod ...................................................... EM-60
Q
Quick-glow system check ...........................EC-203
R
R/FOG - Wiring diagram ...............................EL-72
ALPHABETICAL INDEX
IDX-6
MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS AND PREPARATION..................... 1
Supplemental Restraint System (SRS) ``AIR
BAG'' (4WD models).............................................. 1
Supplemental Restraint System (SRS) ``AIR
BAG'' (2WD models).............................................. 1
Special Service Tools ............................................ 2
Commercial Service Tools ..................................... 2
PRE-DELIVERY INSPECTION ITEMS...................... 3
GENERAL MAINTENANCE...................................... 4
PERIODIC MAINTENANCE...................................... 5
Basic Schedule for Gasoline Engine Models ........ 5
Basic Schedule for Diesel Engine Models ............ 8
Maintenance Under Severe Driving Conditions .. 10
RECOMMENDED FLUIDS AND LUBRICANTS..... 12
Fluids and Lubricants........................................... 12
SAE Viscosity Number......................................... 13
Anti-freeze Coolant Mixture Ratio........................ 14
KA
ENGINE MAINTENANCE........................................ 15
Checking Drive Belts ........................................... 15
Changing Engine Coolant .................................... 16
Checking Cooling System.................................... 17
Checking Fuel Lines ............................................ 18
Changing Fuel Filter ............................................ 18
Changing Air Cleaner Filter (Viscous paper
type) ..................................................................... 19
Changing Engine Oil ............................................ 19
Changing Oil Filter ............................................... 20
Checking and Changing Spark Plugs.................. 20
Checking Ignition Wires ....................................... 21Checking Positive Crankcase Ventilation
(PCV) System ...................................................... 21
Changing Positive Crankcase Ventilation
(PCV) Filter .......................................................... 21
Checking Vacuum Hoses and Connections ........ 22
Checking Vapor Lines.......................................... 22
Checking Heated Oxygen Sensor ....................... 22
TD
ENGINE MAINTENANCE........................................ 23
Checking Manifold Tightening Torque ................. 23
Adjusting Intake and Exhaust Valve Clearance .. 23
Checking Drive Belt ............................................. 23
Changing Engine Oil ............................................ 24
Changing Engine Oil Filter................................... 24
Changing Engine Coolant .................................... 25
Checking Cooling System.................................... 26
Checking and Replacing Fuel Filter and
Draining Water ..................................................... 27
Checking Fuel Lines ............................................ 28
Cleaning and Replacing Air Cleaner Filter .......... 29
Checking Injection Nozzle ................................... 29
Checking Idle Speed............................................ 30
CHASSIS AND BODY MAINTENANCE................. 32
Checking Exhaust System ................................... 32
Checking Clutch Fluid Level and Leaks .............. 32
Checking Clutch System...................................... 32
Checking M/T Oil ................................................. 32
Changing M/T Oil ................................................. 32
Checking Water Entry - For 4WD models ........... 33
MA