ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Component Parts Location
RB20DE (UB), RB25DE
Component name I Type I Location
I Fuel iniector I Hiah-resistance I Fuel tube
I Fuel pump I Electric, turbine I Right rear of luggage compartment (in
fuel tank)
AAC valve
IAA
unit Air reaulator
5 m 3 '
Solenoid valve (Duty control)
Wax
variable intake control solenoid valve
Variable air intake control actuator
Air jet swirl solenoid valve
[RBPODE (UB)]
Air jet swirl actuator
[RB20DE (LIB)]
Crankshaft position sensor Ring gear crankshaft position sensor
[RB20DE (UB)]
Mass air flow sensor Intake
manifold collector (Upper)
Ignition coil
Canister purge control valve
Variable valve tirnina control
solenoid valve
(? o C
Solenoid valve (ON-OFF control)
Diaphragm
Solenoid valve (ON-OFF control)
Diaphragm Photoelectric (Directly driven by cam-
shaft)
Magnetic
Hot wire
w v,
Micro-mold (Built into power transistor)
Solenoid valve (Duty control)
Solenoid valve (ON-OFF control) Upper part of rocker cover
Intake manifold collector
Lower part of intake manifold
Left front
of cylinder head
Clutch housing or converter housing
Air cleaner
Throttle position sensor [Incorporates throttle valve
switch
(All models only)]
Power steering oil pressure switch
Vehicle speed sensor
ECM
(.TCM)
ECM
& IGN coil relay Cylinder head
(Top of each spark plug)
Upper part of rocker cover
Front end of cylinder head
Engine coolant temperature sensor
Heated oxygen sensor
Knock sensor Variable
resistance
ON-OFF switch
Electromagnetic power generation
104-pin digital control
Small universal relay (2M) Throttle chamber
Thermistor
Zirconia (with heater)
Piezoelectric Rear of radiator lower hose
Transmission Passenger dashboard side
Passenger dashboard side
Behind ECM
(.TCM) Water
outlet
Exhaust manifold
Cylinder block
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
Component
Parts Location (Cont'd)
" . . ., . .7
Comoonent name I TVLE a r Fuel injector High-resistance
Fuel pump
Electriclturbine
5 I unit I AAC valve I Solenoid valve (Duty control)
S Air reoulator 1 wax -1 I " - . -.
4 Ignition coil I Micro-mold (Built into power transistor)
I Canister purge control valve I Solenoid valve (Dutv control) ---- - Variable valve timing control solenold valve I Solenold valve (ONtOFF control)
Turbo pressure control solenoid valve
I Solenoid valve (OMOFF control)
Crankshaft position sensor Photoelectric
(Directly driven by cam-
shaft)
Mass air flow sensor
Hot wire
Throttle position sensor [Incorporates throttle valve
switch
(AlT model only)] Variable
resistance
Throttle motor sensor
09 Variable resistance
5 Engine coolant temperature sensor Thermistor V) Heated oxygen sensor
Zirconia (with heater)
Knock sensor Piezoelectric
Turbo pressure sensor Silicone diaphragm
Power
steering oil pressure switch
ONJOFF switch
( Vehicle speed sensor
Electromagnetic power generation
ECM
(.TCM) 104-pin digital control
Fuel pump control modulator (FPCM)
Voltage control
1 ECM L IGN co~l relay Small un~versal relay (2M) P t
.
Fuel tube
Right rear of luggage compartment (in
fuel tank)
Intake manifold collector
Cvlinder head
UOD of each soark olua)
Upper part of rocker cover
Front end of cylinder head
Next to left strut tower
Left front end of cylinder head
Air cleaner
Throttle chamber
Water outlet
Turbocharaer exhaust outlet
Cylinder
block
Upper part of rocker cover
Rear of radiator lower hose
Transmission
Passenger dashboard side
Left rear of
luaaaae comoartment
-- Passenger dashboard s~de
ECM ( TCM)
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
ECM (-TCM) Terminal Layout (Cont'd)
Terminal
No.
67
'68
69 Description
70
'71
72 I
Control unit power supply
O/D OFF indicator
lamp
DB (data bush) 2 signal
[RB25DET.AIT]
73
101
104
1 [RB~ODE (LIB), BR25DEl -
Turbo oressure control solenoid valve control signal I I16 I lnjector ground
Terminal
No.
AK mode switch signal (SNOW) [RB20DE (UB).AIT]
Stop lamp switch signal
Control unit power
102
103 Description
74
75 (RX)
76
(TX)
1 I . .
-
Receive (Data input to control unit)
Transmit (Data output from control unit)
77
78
79
-
Injector No. 3 cylinder drive signal
Variable air intake control solenoid valve control
sianal
105
'106
107
-
Auxiliary electric fan relay control signal [RB25DE, RB25DElJ
ECM.TCM. TCSIABS integrated control signal [Multiplex
com-
munication] [RB25DENT. RB25DEl
Battery power supply
Line pressure solenoid valve control signal (Dropping resistor
circuit)
-
lnjector No. 1 cylinder drive signal
1 08
log
80
"I3
114
'1 15
[RB~~DET]
Injector No. 2 cylinder drive signal
Line pressure solenoid valve control signal
Air jet swirl control solenoid valve control signal
[RB20DE
(U ,\I
110 111
112 Injector No.
4 cylinder
drive signal
Overrun clutch solenoid valve control signal
"11
Canister purge control valve control signal
Control unit power supply (Counter-electromotive current
feedback
circuit) 11
7
118
.119
Symbols
in ( ) next to terminal numbers indicate the data link connector terminals. Items marked with ' are available on RB20DE (UB) and R825DET.All models only.
Injector No. 5 cylinder drive signal
Fuel pump terminal voltage control output signal
[RB25DET]
Injector No. 6 cylinder drive signal Variable
timing control solenoid valve control signal
Heated oxygen sensor heater control signal
Power indicator lamp
'120
'121 Lockup solenoid valve control signal
Shift solenoid valve
A control signal I '122
123 124 Shift solenoid valve B control signal
-
Injector ground
TROUBLE DIAGNOSES
CONSULT (Cont'd) --
CHECK ITEM (REMEDY)
FUNCTION TEST
ITEM CONDITION
JUDGEMENT
-
PWIST SIGNAL Locked position
Neutral position
Ignition
switch: ON
(Engine running)
Power steering oil pressure switch
circuit is tested when steering
wheel is rotated fully and then set
to a straight line running position. ON
OFF Harness and connector
Power steering oil pressure switch GO
CIRCUIT a Power steering oil pump
I VlAS SN CIRCUIT
0 RB20DE (UB),
RB25DE
The variable air intake system is
diagnosed by checking for opera-
tion of the actuator.
-
SWRL CONT SN
CIRCUIT
0 RB20DE (UB)
The air jet swirl control system is
diagnosed by checking for opera-
tion of the actuator.
-- -- -
a Vehicle speed sensor circuit is
tested when vehicle
is running at
a speed of 10 km/h (6 MPH) or
higher.
After warming up, idle the engine.
Ignition timing is checked by read-
ing ignition timing with a timing
light and checking whether it
agrees with specifications.
Harness and connector 877
Vehicle speed sensor
Vehicle
speed sensor input
signal is greater than 4 krnlh
(2 MPH).
VEHICLE SPEED
SEN CKT Speedometer
RS
Adjust ignition timing (by moving
camshaft position sensor or dis-
tributor)
HA
Camshaft position sensor drive
The
timing light indicates the
same value on the screen.
IGN
TIMING
ADJ
mechanism
la INJECTION SYS (Injector, fuel
pressure regulator, harness or
connector)
IGNITION SYS (Spark plug, igni-
tion coil, power transistor harness
or connector)
VACUUM SYS (Intake air leaks)
Oxygen sensor circuit
Oxygen sensor operation
Fuel pressure high or low
Mass air flow sensor
Air-fuel ratio feedback circuit
(injection system, ignition system,
vacuum system, etc.) is tested by
examining the oxygen sensor out-
put at 2,000
rpm under non-
loaded state. Oxygen sensor COUNT
More
than
5 times during 10 sec-
onds
MIXTURE
RATIO
TEST
- -- /
POWER BALANCE
Injector circuit (Injector, harness or
connector)
Ignition circuit (Spark plug, ignition
coil, power transistor harness or
connector)
Compression
Valve timing
After warming up, idle the engine.
Injector operation of each cylinder
is stopped one after another, and
resultant change in engine rotation
is examined to evaluate combus-
tion of each cylinder. (This is only
displayed for models where a
sequential
multipart fuel injection
system is used.)
D After warming up, idle the engine.
D IACV-AAC valve system is tested
by detecting change in engine
speed when IACV-AAC valve
opening is changed to
0%, 20%
and 80%. Difference
in engine speed is
greater than 25 rpm before
and after cutting off the injec-
tor of each cylinder.
Harness and connector
IACV-AAC valve
Air passage restriction between air
inlet and IACV-AAC valve
IAS (Idle adjusting screw) adjust-
ment
Difference
in engine speed is
greater than 150
rpm
between
when valve opening is at 80%
and at 20%.
IACV-AACN
SYSTEM
ECM PART NUMBER
Part number of the ECM equipped on the vehicle
can be read.
ECM: 2371 0-XXXXX
ECM-TCM: 23740-XXXXX
TROUBLE DIAGNOSES
ldle speed adjusting screw
ECL1641 C
ldle Speed Inspection and Adjustment
ldle speed specification (After warm-up)
Engine type I RygE I RB25DE I RB25DET
Base idle speed (Pm)
(Feedback control cancelled) 600
I 1
idle speed [N or P position] (Air conditioner ON)
Ignition timing
(Feedback control cancelled) I 15*2/600
. . I I
650250 Go (700 - 900)'
CO density 0.1, max.
HC density 50, max.
': ldle speed varies with air conditioner refrigerant pressure and engine cool- "" "
ant temperature.
0
a Warm up engine to normal operating temperature.
a Connect "CONSULT' to the data link connector for CON- 87'
SULT (under the instrument lower driver panel) and turn
ignition switch ON.
Connect a tachometer to the engine speed detection ter- R8
minal.
a Check that the air conditioner load, power steering pump ~p, -4 load, and various electrical loads are not applied to the
engine. During inspection and adjustment, the
A/T selec-
tor lever must be in
"N"
or
"P"
position.
a Perform "IACV-AAC VALVE ADJn in "WORK SUPPORT EL
@ mode with CONSULS.
@ a Disconnect throttle position sensor harness connector. 8~
(Above step cancels the idle speed feedback control.)
0 Turn idle speed adjusting screw (IAS) on the AAC valve
assembly to adjust base idle speed to
600 rpm.
a Turning IAS clockwise makes base idle speed lower. Turning
IAS counterclockwise makes base idle speed higher.
a Cancel "IACV-AAC VALVE ADJ" in "WORK SUPPORT'
@ mode with CONSULT.
a Connect throttle position sensor harness connector.
a Check that the actual idle speed is 650-1-50 rpm.
TROUBLE DlAGNOSES
Ignition Timing inspection and Adjustment
lnstall a timing light to the ignition timing detection loop (blue)
A3 e Perform "IACV-AAC VALVE ADJ" in "WORK SUPPORT
mode with CONSULT.
/Ci3 Disconnect throttle position sensor harness connector.
w (Above step cancels the idle speed and ignition timing feedbacl
cont rots.)
Cancel "IACV-AAC VALVE ADJ" in "WORK SUPPORl
@ mode with CONSULT.
Connect throttle position sensor harness connector.
Race engine and check that the ignition timing advana
immediately.
With the engine idling, check that the ignition timing and bas1
idle speed is within the specification listed below.
If not within the specifications, loosen the crankshaft positio
sensor mounting bolt, turn the crankshaft position sensor
an
adjust the ignition timing to the specifications. Turning th
crankshaft position sensor counterclockwise advances th
ignition timing.
Unit: BTDCO/rpl
CAUTION:
When idle speed or ignition timing is checked and adjuste
with the throttle position sensor harness
connectc
disconnected, the self-diagnostic results of the throttle
COI
trol unit and the ABS must be erased. To erase the self-dia!
nostic
results, first turn ignition switch OFF, and then start tt
engine. Confirm that the
TCS OFF indicator lamp, 4WD indic
tor lamp, and
ABS indicator lamp are all OFF, then erase tt
self-diagnostic results. This must be done because disco
nection
of the throttle position sensor harness connectc
even for engine adjustment,
will make control units to dete
abnormal status.
RB25DE, RB25DET
15*2/600 Engine type
Ignition timing
RB20DE (VB)
1 O-e2/600
AUTOMATIC TRANSMISSION
SECTION
AT
CONTENTS
SHIFT LOCK SYSTEM .................................................... 2
Component Parts Location .......................................... 2
Shift Lock Circuit Diagram ........................................... 2
Reverse Buzzer Circuit Diagram ................................. 2
TROUBLE DIAGNOSES ................................................. 3
System Description .................................................... ..3
Fail-safe Function ...................................................... ..3
................... Shift Mechanism ............. .........,,.............. .5
Clutch and Band Chart ................................................ 6
Component Parts Location .......................................... 7
........................................................... Circuit Diagram .8
Control Unit Input/Output Signal Specifications ....... .I0
Shift Pattern .............................................................. 1 3
............................................................ Shift Schedule 15
....................................................... Basic Inspection. -16
Line Pressure Test ..................................................... 16
................................................................... Stall Test 17
.................................................................. CONSULT 9
.......................................................... Self-diagnosis ..23
Symptom Chart. ........................................................ -25
SHIFT LOCK SYSTEM
Component Parts Location
Control device pJ/ I '-#I
Park position
Key interlock cable
Shift Lock Circuit Diagram
I AfT device connector
Brake SW connector
4AT M-AT
Terminal No. in parenthesis is used for M-AT. AfT device AT01 O57C
6 (2)
$5 - 5
IOA / 2j nI1 - (6)
Brake SW
Reverse Buzzer Circuit Diagram
Shift lock solenoid
Park position SW ~-
Connectors
1 1 )29m [ I]l~a!!b-ll1ll1 36 , &- 551 l\li I i I1 I I I I! I TK 20 pins (Wh~te)
TK 24 pins (Brown) TK 20 pins (Brown) AT01 056D
# 12
b
-
#ll PNP SW 36 Reverse lamp 29
# 28 9
1 1 Meter C/U 155 4 (with
integrated buzzer) ,