TCSIABS SYSTEM
Control Unit
InputlOutput Signal Specifications
USING CIRCUIT TESTER
TCS/ABS control unit - -
To perform the following inspection, the ignition switch should be turned ON with TCS/ABS control unit con-
nector and actuator connector properly connected.
I
TCS/ABS contro! unit connector
Terminal No.
P Front right wheel I
Item
sensor
I
Specifications'l
Rear right wheel Wheels are turning (Approx.
30 km/h)'3: Pulse generates.
Front: Approx. 200
Hz
Rear: ADDrox. 200 Hz I . , sensor
Rear left wheel
sensor
I
I
Brake pedal is depressed: Battery voltage (Approx. 12V)
Stop lamp signal Brake pedal is not depressed: Less than approx. 2V
Actuator relay is activated (with engine running): Less than approx.
2V
Actuator relay Actuator relay
is not activated (with fail-safe function activated and engine
not running): Battery voltage (Approx.
12V)
ABS motor is running (in CONSULT active test mode): Battery voltage
ABS motor monitor (Approx. 12V)
ABS motor is stopped (with ignition switch ON): Approx. OV
SLIP
indicator
SLIP
indicator lamp
ON'S: OV
lamp
SLIP
indicator lamp
OFF'5: Battery voltage (Approx. 12V)
TCS OFF indicator TCS OFF indicator lamp
ON'4: OV
lamp TCS OFF indicator lamp
OFF'4: Battery voltage (Approx. 12V)
TCS OFF switch TCS OFF switch is pressed: Approx. OV
signal TCS OFF switch is not pressed: Approx. 4
- 5V
Engine speed sig-
nal Pulse generates.
Refer to EC section
("ECM.TCM Input/Outout Reference Value")
Total control signal
(Multiple communi-
cation) for engine,
A/T and TCSIABS Check item (Refer-
ence)
Wheel sensors
and circuit Stop lamp switch
and circuit
ABS actuator relay
and circuit
ABS motor monitor
circuit
SLlP indicator
lamp and circuit
TCS OFF indicator
lamp and circuit
TCS OFF switch
and circuit
Engine speed sig-
nal circuit
Circuit for total
control signal (Mul-
tiple communica-
tion) for engine, A/T and TCSIABS
TCS/ABS SYSTEM
Control Unit InputlOutput Signal Specifications
(Cont'd)
Terminal No.
Specifications'l
- - --
Check item (Refer-
ence)
- - -
Body
ground
-
Approx. 7V - - or higher Communication
line circuit between
TCSIABS control
unit and throttle
control unit
DKV
(throttle angle
output)
Acceleration pedal is released: approx. 1 ms (reference)
ABS warning lamp ABS warning
lamp
and circuit 4B3 warning lamp 0Nr2: Approx. OV
4BS
warning lamp 0FF72: Battery voltage (Approx. 12V)
cictuator
relay is activated (with engine running): Battery voltage
(Approx.
12V)
ktuator
relay is not activated (with fail-safe function activated and engine
70t
running): Approx.
OV
ABS warning lamp
and circuit,
ABS
actuator relay and
circuit
Actuator relay
monitor
48s
motor is running (in
CONSULT active test mode): Less than approx.
2V
4BS motor is stopped: Battery voltage (Approx. 12V)
TCS is not activated: ABS
motor, motor
relay and circuit
ABS
motor relay
Approx. 7V - -
OV I I Communication
line circuit between TCSfABS control
unit and throttle
control unit
DKR
(throttle
motor target angle
signal) Approx. 9 ms (Reference)
Front
right inlet
solenoid
Front right outlet
solenoid
4ctuator
is activated (in CONSULT active test mode), or actuator relay is
lot
activated (with fail-safe function activated and engine not running):
4pprox.
OV
4ctuator
is not activated and actuator relay is activated (with vehicle
stopped and engine running): Battery voltage (Approx.
12V)
Rear inlet solenoid
Rear outlet
sole- ABS solenoid and
circuit
Front left inlet
solenoid
Front left outlet
solenoid
Battery gnition switch
ON: Baitery voltage
(Approx. 12V) Control
unit power
supply circuit
'1: Do not force to oDen a connector terminal when usina a circuit tester for ins~ection. '2: ABS warning lamp ON: When the ignition switch is t6ned ON (before startirig the engine) or a malfunction is detected
ABS warning lamp OFF: When the engine has started (with the system in normal condition)
'3: Tire pressure must be in accordance with specification. '4: TCS OFF indicator lamp ON: When the ignition switch is turned ON (before starting the engine), a malfunction is detected,
or TCS OFF switch is turned ON TCS OFF indicator lamp OFF: When the engine has started (with the system in normal condition) and the TCS OFF switch
is off '5: SLlP indicator lamp ON: When the ignition switch is turned ON (before starting the engine) or a malfunction is detected
SLlP
indicator lamp OFF: When the engine has started (with the system in normal condition) and the TCS is inoperative
TCS/ABS SYSTEM
Control Unit Input/Output Signal Specifications
(Cont'd)
THRTL OPENING TAR-
GET
[%]
Display Monitor item
Motor throttle angle con-
dition
TCS
MODET3
TCS OFF LAMP Data monitor I Condition
Specifications
TCS is inoperative.
TCS is operational.
Communication line
cir-
TCS is inoperative.
Number of cylinders to cuit between
TCS/ABS
which fuel is cut off control unit and
I.z /LT TCS is operational.
ECM-TCM or ECM
GEAR
TCS
SW
TCS OFF indicator lamp
TCS OFF indicator lamp
status
1 1 lEi3FF indicator amp
TCS OFF indicator lamp
@
Check item (Reference)
SLlP LAMP
0%
0 - 100%
Gear selection
TCS OFF switch status (ONIOFF)
P/N POSITION SIGNAL Communication line cir-
@
cuit
between TCSIABS
control unit and throttle
control unit
lzc
SLlP indicator lamp is / ow
TCS OFF switch circuit ST
I
1: 1st gear 2: 2nd gear 3: 3rd gear
4: 4th gear 5: 5th gear
SLIP
indicator lamp
sta-
cuit
TCS switch ON
TCS switch OFF
PNP switch signal or
neutral position switch
signal status (ONIOFF) ON
OFF
SLlP indicator lamp is
ON.
( A/T selector position: I I
I %~hift position: I ON
ON
SLIP indicator lamp cir-
1 Other than Neutral I 1
Neutral
A/T selector position:
Other than N and P
MA' shift position:
A/T PNP switch or neu-
tral position switch circuit
OFF
'1: Tire pressure must be in accordance with specification.
'2: ABS warning lamp ON: When the ignition switch is turned ON (before starting the engine) or a malfunction is detected ABS warning lamp OFF: When the engine has started (with the system in normal condition) '3: TCS mode: 0 - 24, number of cylinders to which fuel is cut off x 4
Throttle control unit
THRTL POS SEN
Display
TH MOTOR VOLT Monitor item I Sensor
voltage (V)
Sensor voltage
(V)
Throttle valve is fully
I Approx. 0.5V closed.
Engine is idling.
I
Data monitor
Approx. 3.4V
Condition
TH OPEN CONT Specifications
Motor throttle target
angle signal (ms)
NEUT
POSl
SW
START
SIGNAL
ONIOFF TCS
is inoperative
Shift (selector) lever is in
parkheutral
position. Approx.
9 ms Check
item (Reference)
ON
1
Throttle position sensor
circuit
ONIOFF Throttle motor sensor
circuit
Communication line cir-
cuit between
TCS/ABS
control unit and throttle
control unit
Start signal circuit
ParWneutral position
switch circuit
Ignition switch
ON
I
TCS/ABS SYSTEM
CONSULT for TCS/ABS Control Unit Control
System (Cont'd)
SELF-DIAGNOSTIC RESULTS MODE
Diagnostic item Diagnostic item is detected when ...
Circuit for front right wheel sensor is open. Or an abnormally high input voltage is
entered due to short to battery.
Circuit for front left wheel sensor is open. Or an abnormally high input voltage is entered
due to short to battery.
Circuit for rear right wheel sensor is open. Or an abnormally high input voltage is enterec
due to short to battery. Check
item
FR RH SENSOR
[OPEN]
FR LH SENSOR
[OPEN]
REAR SENSOR
[OPEN]
RR LH SENSOR
[OPEN] Circuit for rear left
wheel sensor is open. Or an abnormally high input voltage is entered
due to short to battery.
Front right wheel sensor is short-circuited or shorted to ground, or gap between the
wheel sensor and the sensor rotor is large. An abnormally low input voltage is entered
and input signal is abnormal.
FR
RH SENSOR
[SHORT) Wheel
sen-
sor circuit
FR LH SENSOR
[SHORTJ Front
left wheel sensor is short-circuited or shorted to ground, or gap between the wheel
sensor and the sensor rotor is large. An abnormally low input voltage is entered and
input signal is abnormal.
Rear right wheel sensor is short-circuited or shorted to ground, or gap between the
wheel sensor and the sensor rotor is large. An abnormally low input
vottage is entered
and input signal is abnormal.
Rear left wheel sensor is short-circuited or shorted to ground, or gap between the wheel
sensor and the sensor rotor is large. An abnormally low input voltage is entered and
input signal is abnormal.
Circuit for front right inlet ABS solenoid valve is open, or an output voltage is much lower
than the specified value due to short to ground.
Circuit for front
left inlet ABS solenoid valve is open, or an output voltage is much lower
than the specified value due to short to ground.
RR
RH SENSOR
[SHORTJ
RR LH SENSOR
[SHORV
FR RH IN ABS SOL
[OPEN]
FR LH
IN ABS SOL
[OPEN]
REAR IN ABS SOL
[OPEN] Circuit
for rear inlet ABS solenoid valve is
open, or an output voltage is much lower than
the specified value due to short to ground.
-
FR RH IN ABS SOL
[SHORT]
- - - -- - - - -
Circuit for front right inlet ABS solenoid valve is shorted, or an output voltage is much
higher than the specified value due to short to battery.
Circuit for front left inlet ABS solenoid valve is shorted, or an output voltage is much
higher than the specified value due to short to battery.
Circuit for rear inlet ABS solenoid valve is shorted, or an output voltage is much higher
than the specified value due to short to battery.
Circuit for front right outlet ABS solenoid valve is open, or an output voltage is much
lower than the specified value due to short to ground.
Circuit for front left outlet
ABS solenoid valve is open, or an output voltage is much lower
than the specified value due to short to ground.
FR
LH IN
ABS SOL
[SHORTJ
REAR IN ABS SOL
[SHORT] Solenoid and
circuit
FR RH OUT ABS SOL
[OPEN]
FR LH OUT ABS SOL
[OPEN]
REAR
OUT ABS SOL
[OPEN]
- --
Circuit for rear outlet ABS solenoid valve is open, or an output voltage is much lower
than the specified value due to short to ground.
Circuit for front right outlet ABS solenoid valve is shorted, or an output voltage is much
higher than the specified value due to short to battery.
Circuit for front left outlet
ABS solenoid valve is shorted, or an output voltage is much
higher than the specified value due to short to battery.
Circuit for rear outlet
ABS solenoid valve is shorted, or an output voltage is much higher
than the specified value due to short to battery.
ABS motor turns ON when control unit sends OFF signal. ABS motor circuit is open or
shorted to ground.
ABS motor turns OFF when control unit sends ON
signzl. Relay control wire is broken.
FR RH OUT ABS SOL
[SHORT]
FR LH OUT ABS SOL
[SHORT]
REAR
OUT ABS SOL
[SHORT]
ABS MOTOR
[ON FAILURE]
ABS motor,
motor relay
and circuit
ABS
MOTOR
[OFF FAILURE]
TCS/ABS SYSTEM
CONSULT
for TCSlABS Control Unit Control
System
(Cont'd)
Diagnostic item Check item
Diagnostic
item is detected when ...
ABS ACTUATOR RELAY
b~ FAILURE] ABS
actuator relay turns ON when control unit sends OFF signal. Actuator relay is short-
circuited to ground. ABS
actuator
relay and
circuit
ABS
ACTUATOR RELAY
[OFF FAILURE] ABS
actuator relay turns OFF when control unit sends ON signal. Relay control wire is
broken.
BAlTERY VOLTAGE
[VB-IiIGH] TCSIABS
control unit
power supply
and ground
circuit
TCSIABS
control unit battery voltage is abnormally high.
BAlTERY VOLTAGE
[VB-LOW TCSIABS control unit battery voltage is abnormally low.
- -
Function of calculation in TCS/ABS control unit has failed. TCSIABS
control unit
CONTROL
UNIT
ABS motor,
motor relay and circuit
ABS
MOTOR
[LOCK FAILURE] ABS
motor speed is abnormally low.
Engine speed signal is interrupted or signal wire is suspected to be broken.
TCSIABS control unit connector or ECM-TCM or ECM connector is poorly connected. Engine
speed signal circuit
ENGINE
SPEED SIG
Circuit for
the commu-
nication line
between
TCSIABS
control unit
and throttle control unit
The communication line between TCSIABS control unit and throttle control unit is open
or shorted.
Throttle control system (throttle control unit, peripheral harness, and throttle actuator)
is abnormal.
TCSIABS control unit or throttle control unit battery voltage is low.
THROTLE
POSl
SIG
Engine main components (crankshaft position sensor, mass air flow sensor, engine cool-
ant temperature sensor, ignition primary signal, throttle position sensor, and motor throttle
position sensor) are abnormal. Engine sys-
tem
ENGINE SYSTEM
Total control
signal
1
(multiple sig- nal) for
engine,
A/l
and TCSI
ABS
Total control signal (multiple signal) for engine, AIT and TCS/ABS is abnormal (open or
shorted communication harness, faulty connections, abnormal
TCS/ABS control unit or
ECM-TCM or ECM).
TCSIABS control unit power is momentarily cut off or decreased.
LAN
SIGNAL
1
Total control signal (multiple signal) for engine,
and TCS/ABS is abnormal (open or
shorted communication harness, faulty connections, abnormal
TCS/ABS control unit or
ECM.TCM or ECM).
ECM.TCM or ECM starter switch is stuck to ON.
The starter switch is ON for 10 seconds or longer even after the engine has started.
(This is not
a malfunction.)
ECM-TCM or ECM is abnormal. (Total control signal (multiple signal) for engine,
A/T
and TCSIABS is malfunctioning. Or the system is in the process of CPU back up.)
TCSIABS is abnormal. Total
control
signal
2
(multiple sig-
nal) for
engine,
PA
and TCSI
ABS
LAN
SIGNAL
2
LAN SIGNAL 3
TCSfABS SYSTEM
CONSULT for
TCSfABS Control
Unit Control
System (Cont'd)
Diagnostic item
LAN CIRCUIT
1
LAN CIRCUIT 2
Diagnostic item is detected when ... I Check item
NOTE:
If "NO FAILn is displayed as a result of the CONSULT self-diagnosis when the ABS warning lamp is lit, inspect the engine speed
signal circuit.
If "ABSn is not displayed on "SELECT SYSTEM" screen, check ABS control unit and data link connector circuit, and make sure of the CONSULT card number. If "ENGINE SYSTEM", "LAN SIGNAL 1". "LAN SIGNAL 2", "LAN SIGNAL 3, "LAN CIRCUIT 1" or "LAN CIRCUIT 2" is displayed
on the screen, perform the self-diagnosis for the
ECM.TCM
or ECM.
If "THROlTLE CONTROLLER COMMUNICATIONn is displayed on the screen, perform the self-diagnosis for throttle control unit.
Total control signal (multiple signal) for engine, All and TCSIABS is abnormal (open or
shorted communication harness,-faulty connections, abnormal TCSIABS control unit or
ECM.TCM
or ECM).
ECM.TCM
or ECM power is cut
off or decreased for 2 seconds or longer.
Total control signal (multiple signal) for engine,
ArT and TCSIABS is suspected to be
interrupted (open or shorted communication harness, faulty connections, abnormal
TCS/ABS
control unit or ECM TCM or ECM).
ECM.TCM or ECM power is cut off or decreased for 2 seconds or longer.
DATA
a
1.
2.
3.
4.
5.
a
signal 1, 2
(multiple sig-
nal) for
and
TCSI
ABS
MONITOR PROCEDURE
Refer to CONSULT Instruction Manual for details on data
monitor function.
Turn ignition switch OFF.
Connect CONSULT connector to data link connector for
CON-
SU LT.
Turn ignition switch
ON.
Touch "START" on CONSULT screen.
Touch "ABS" on CONSULT screen.
If "START" is touched immediately after engine is started
or ignition switch is turned ON, "ABS" may not be dis-
played on "SELECT SYSTEM" screen. To display "ABS",
repeat the data monitor procedure from the beginning.
Touch "DATA MONITOR".
Touch "SETTING" to set recording condition.
Touch "AUTO TRIG", "LONG TIME" and then
"ENTER".
Return to "SELECT MONITOR ITEM" screen and touch "C/U
INPUT ITEM",
"ALL SIGNALS" or "SELECTION FROM
MENU". Refer to "DATA MONITOR MODE" on the next page.
10. Touch "START".
11. Display data monitor.
12. If necessary, sequentially touch "REC START, "REC STOP",
"DATA DISPLAY", "NUMBER PRINT" and "PRINT" to print out
the data.
TCSIABS SYSTEM
CONSULT for Throttle Control Unit Control
System (Cont'd)
SELF-DIAGNOSTIC RESULTS MODE
- - Diagnostic item I Diagnostic item is detected when ... I Check item
THROTTLE
POSl
SEN
THROTTLE MOTOR Throttle
position sensor signal output is abnormally high or
continues to stay low for a certain period of time.
I
Throttle motor sensor signal output is abnormally high or con-
tinues to stay low for
a certain period of time. 1 Throttle motor sensor and circuit
Throttle
position sensor circuit
THRTL OPEN TRGET
THROTTLE ACTUATOR
RLY 1 Throttle motor relay is short-circuited.
[SHORT] Circuit
for throttle motor target angle signal (DKR line) is open
or shorted. TCS/ABS control unit
is abnormal.
Circuit for the communication
line between the throttle control
Throttle motor operation
does not accord with the throttle
motor target angle.
Throttle motor and circuit
I
ENGINE START SIG unit
and the TCSIABS control
unit
1 THROTTLE MOTOR
THROlTLE MOTOR RLY
[OPEN]
I Start signal is not correctiy entered due to short.
Overcurrent
is applied to the throttle motor drive circuit. I
Start signal circuit and
ECM-TCM or
ECM
Throttle motor relay is open.
Throttle motor relay and circuit
connector for
NEUTRAL POSl SW
DATA MONITOR PROCEDURE
Refer to CONSULT Instruction Manual for details on data
monitor function.
Turn ignition switch OFF.
Connect CONSULT connector to data link connector for
CON-
SU LT.
Turn ignition switch ON.
Touch "START' on CONSULT screen.
Touch ''THROTTLE CONTROL" on CONSULT screen.
Touch "DATA MONITOR".
Touch "SETTING" to set recording condition.
Touch one key from
"AUTO TRIG", "MANUAL TRIG" and
"SPECIAL", and then touch "LONG
TIME".
With "AUTO TRIG" selected, the data is automatically recorded
if a malfunction occurs during the data monitor. With "SPE-
CIAL" selected, the data is automatically recorded when TCS
is activated.
Touch "ENTER".
Return to
"SELECT MONITOR ITEM" screen and touch "ALL
SIGNALS". Display data monitor.
If necessary, sequentially touch "REC START', "REC STOP",
"DATA DISPLAY", "NUMBER
PRINT'
and "PRINT' to print
out
the data.
Bb38
Parkheutral position switch signal is not correctly entered due
to open or shorted circuit.
--
Neutral position switch circuit
and PNP switch circuit
TCS/ABS SYSTEM
CONSULT for Throttle Control Unit Control
System (Cont'd)
DATA MONITOR MODE -- -
I Select monitor item
Display
I I
THRTL POS SEN [~l l o I n
I All signals
THRTL OPENING
lo] 1 0 I
Selection
from menu
THRTL POS SE2
MI 0 1;
THRL2 OPENING rOl / 0
BATTERY VOLT MI 0 I A
TH OPEN SIG ims]/ 0 I A
TH MOTOR DUTY I"/.] I 0 I A
CLOSED THUSW [ONIOFF]
NEUT POSl SW [ONIOFF]
START SIGNAL
[ONIOFF]
TH OPEN CONT
["I
TCS SIGNAL [ONIOFF] / OIa
TCS FLAG
0
0
0
0
A
A
A
A
TH CLSD LRN
PoNwEqI 0 / A
COMM COND [ONIOFFJ
VOLTAGE
PI I I A
0
Remarks
A
PULSE [ms, Hz, %I
Dispiays throttle position sensor signal voltage.
Displays throttle angle computed based on throttle position
EG
sensor signal voltage.
Displays throttle motor sensor signal voltage.
AT
-
Displays throttle motor angle computed based on throttle
motor sensor signal voltage.
Displays the battery voltage for the control unit.
h
Displays the pulse width of the throttle motor target angle
signal from the
TCSIABS control unit.
lndicates the switch status (ONIOFF) based on the throttle
position sensor signal.
lndicates the switch status (ONIOFF) based on the
parW
neutral position switch signal. lndicates the status (ONIOFF) based on the starter signal.
Displays the throttle motor control target computed by the
control unit based on each input signal.
lndicates the throttle motor drive duty.
lndicates the throttle motor relay status
(ON/OFF).
lndicates ON when the throttle motor angle reaches a
specified
iower limit.
lndicates "VALID" when throttle motor target angle signal is
received from the
TCS/ABS control unit and the throttle
control unit closes the throttle motor.
lndicates the condition of the communication between
TCS/
ABS control unit and throttle control unit. Normally ON is
indicated, and OFF is shown when there is failure.
lndicates
if the throttle motor has been fully closed before.
"DONE" is indicated when it has, and
"YET" is shown when
it has not yet.
lndicates the voltage measured with a voltage probe.
lndicates the pulse measured with a pulse probe.
If it cannot be measured,
"%" is shown on the display. The
%" mark is also shown to the left of the final data until the
measuring result is output.
I ACTIVE TEST PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT connector to data link connector for CON-
S U LT.
3. Turn ignition switch ON.
4. Touch "START" on CONSULT screen.
5. Touch "THROTTLE CONTROL" on CONSULT screen.