TCSlABS SYSTEM
Precautions for Trouble
Diagnosis
After performing trouble diagnosis, be sure to erase trouble stored in memory.
Refer to "CONSULT for
TCS/ABS Control Unit Control System"
(BR-27), "Self-diagnosis for TCSIABS
Control Unit Control System"
(BR-34), "CONSULT for Throttle Control Unit Control System" (BR-37) or
"Self-diagnosis for Throttle Control Unit Control System"
(BR-41).
The concerns that are difficult to duplicate may be caused by faulty electrical connections. Move harnesses
or harness connectors by hand to check if there is any poor mating of connector halves or faulty connec-
tion. Do not force to open a connector terminal when using a circuit tester for inspection.
Read GI section thoroughly in advance and make sure of all the general precautions.
Basic Inspection
BASIC INSPECTION 1 - Brake fluid level and leakage
1. Check brake fluid level in reservoir tank. Replenish brake fluid if necessary.
2. Check for leakage at or around brake piping and ABS actuator. If leakage or seepage is noted, proceed
as follows:
If ABS actuator connectors are loose, tighten to specified torque. Recheck to ensure that leakage is no
longer present.
If flare nut threads at piping connectors or actuator threads are damaged, replace faulty parts with new
ones. Recheck to ensure that leakage is no longer present.
If brake fluid leaks through areas other than actuator connectors, wipe off using a clean cloth. Recheck
for leakage or seepage. If necessary, replace faulty parts with new ones.
If brake fluid leaks at or seeps through ABS actuator, wipe off using a clean cloth.
Recheck for leakage or seepage. If necessary, replace ABS actuator with new one.
CAUTION:
ABS actuator cannot be disassembled. Do not attempt to disassemble it.
3. Check brake disc rotors and pads for proper operation.
BASIC INSPECTION 2 - Loose power line terminal
Check battery terminals (positive and negative) and battery mounting (ground) for looseness. If necessary,
tighten to specified torque. Check the battery for lower voltage.
BASIC INSPECTION 3 - SLlP indicator lamp, TCS OFF indicator lamp and ABS warning
lamp
Turn ignition switch "ON" to ensure that TCS OFF indicator lamp lights up. If TCS OFF indicator lamp does
not light, check TCS OFF indicator lamp circuit.
Turn ignition switch
"ON" to ensure that SLlP indicator lamp lights
up. If SLlP indicator lamp does not light,
check SLlP indicator lamp circuit.
Turn ignition switch "ON" to ensure that ABS warning lamp lights up. If ABS warning lamp does not light,
check ABS warning lamp circuit.
Check that the SLlP indicator lamp and the ABS warning lamp go off approx.
1 second after the engine
has started. If either of the lamps still remains on, perform the self-diagnosis for TCSIABS control unit
control system and the self-diagnosis for throttle control unit control system.
After driving vehicle at approx. 30
km/h
for approx.
1 minute, check to ensure that the SLlP indicator lamp
and the ABS warning lamp are off. If either of the lamps still remains on, perform the self-diagnosis for
TCS/ABS
control unit control system and the self-diagnosis for throttle control unit control system.
Check that the TCS OFF indicator lamp turns ON and OFF when the TCS OFF switch is turned to
ON
and OFF respectively, with the engine running. If the lamp status does not correspond to the switch
position, check the TCS OFF switch circuit.
Check that the TCS OFF indicator lamp goes off when the engine has started with the TCS OFF switch
OFF. If the TCS
OFF indicator lamp does not go off even 10 seconds after the engine has started, per-
form the self-diagnosis for TCSIABS control unit control system and the self-diagnosis for throttle control
unit control system.
After driving vehicle at approx.
30 kmlh for approx. 1 minute with the TCS OFF switch OFF, check to ensure
that the TCS OFF indicator lamp is off. If the TCS OFF indicator lamp lights up, perform the
self-diagno-
sis for
TCS/ABS
control unit control system and the self-diagnosis for throttle control unit control system.
After performing self-diagnosis procedures, be sure to erase trouble stored in memory.
TCS/ABS SYSTEM
CONSULT
for TCSfABS Control Unit Control
System (Cont'd)
DATA MONITOR MODE --
I ~elect-monitor item I
Display
signals Selection from
Remarks
menu
FR RH SEN
[kmlh] Displays vehicle speed computed based on
front right wheel sensor signal.
zc
FR LH SEN [kmlh] Displays
vehicle speed computed based on
front left wheel sensor signal.
AT
Displays vehicle speed computed based on
rear right wheel sensor signal.
Displays vehicle speed computed based on
rear left wheel sensor signal.
REAR
SEN
[kmlhll
RR LH SEN
lkmlhll
FIR IN SOL [ON-OFF]
I O
FIR OUT SOL [ON-OFF] /
lndicates operating condition (ONIOFF) for 87 front right inlet solenoid.
lndicates operating condition (ONIOFF) for
front right outlet solenoid.
Rs
FIL IN SOL O
A FIL OUT SOL [ON-OFF] /
lndicates operating condition (ONIOFF) for
front left inlet solenoid.
y- 13 u -:-.!
Indicates operating condition (ONIOFF) for
1 front left outlet solenoid. --
REAR IN SOL [ON-OFq / A I Indicates operating condition (ONIOFF) for
" I rear inlet solenoid.
RR OUT SOL [ON-OFF]
/
ABS ACTUATOR [ON-OFF]
- - .
O
O
0
0
ABS MOTOR [ON-OFFI I - I 0
-
lndicates operating condition (ONIOFF) for SC rear outlet solenoid.
lndicates ABS actuator relay status
(ON1
OFF). Indicates
ABS motor relay status
(ONIOFF).
Indicates stop lamp switch status
(ONIOFF).
STOP LAMP SW
[ON-OFFl
I 0 I 0
ENG SPEED SIG [RUNISTOP] I 0 I 0 0 I lndicates engine operation.
WARNING LAMP
[ON-OFF]
I - I 0 0 I lndicates ABS warning lamp status.
BATTERY VOLT
iv I
I lidicates the voltage supplied to the TCSI n
THRTL OPENING 1x1 1 0 I 0
V
0
THL OP TARGET [%I I - 1 0
ABS control unit.
Indicates throttle angle condition.
- - -
lndcates throttle control unit target angle. 0-1- -- - -- - -
lndicates the value at which fuel to ECM is
cut off.
lndicates the gear position.
lndicates TCS switch status (ONIOFF).
TCS
MODE
GEAR
1016-
0 I lndicates TCS OFF indicator lamp status.
TCS
SW [ON-OFF]*
TCS OFF LAMP [ON-OFF]
SLIP
LAMP [ON-OFF]
0 I lndicates SLlP indicator lamp status.
I I
*: The TCS switch only indicates that the switch is ON or OFF. It does not necessarily correspond to the TCS operation condi-
tion (TCS OFF indicator lamp OFF or ON).
-
0
-
-
lndicates the selector position (ONIOFF)
based on the
A/T PNP switch signal or the
neutral position switch signal.
-
0
0
0
PIN POSl SIG
[ON-OFFI
I
FULLY AUTOMATIC AIR CONDITIONER
System Description
The fully automatic air conditioner system utilizes sensors to detect the in-vehicle temperature, ambient
temperature, temperature of air passing through the evaporator, and
sunload. The detected values are
compared with the temperature adjustment dial setting, and calculated by the microcomputer within the
automatic amplifier. The air inlet and outlet temperatures and airflow rate are adjusted in order to main-
@ tain the in-vehicle temperature.
When an abnormal pressure occurs within the cooler cycle [gauge pressure: approx.
2.7 MPa (28 kg/
cm2G)
or higher; or approx. 0.18
MPa
(1.8
kg/cm2-G)
or lower] the refrigerant pressure sensor operates,
Ec
and stops the compressor.
The
ECM turns off the air conditioner relay, and stops the compressor during engine high load.
The blower fan motor utilizes
a brushless motor, and controls the airflow with a built-in IC that recognizes AT
the driver signal (pulse) from the automatic amplifier.
Step-motor type actuators are employed for intake door, mode door, and air mix door. They are rotated in
response to the signal (pulse) step quantity transmitted from the automatic amplifier to control the target
BR
door position.
FULLY AUTOMATIC AIR CONDITIONER
Trouble Diagnosis
by Self-diagnosis Function
(Cont'd)
Step 3 AUTO SW: ON +
I
Step 1
(CW) Tum the temperature (CCW) Turn the temperature
adjustment dial. adjustment dial. I
IGN SW: OFF
AUTO SW: ON *
T
I Step 4 I AUTO SW: ON *
4 (CW) Turn the temperature (CCW) Turn the temperature
adjustment dial. adjustment dial. I
Step 2 IGN SW: OFF
AUTO SW: ON *
I
CW: Clockwise I CCW: Counterclockwise
Step 5 Detected temperature d~splay for each sensor IGN SW: OFF AUTO SW: ON
C : Each switch indicator lamp HAK0725D
SELF-DIAGNOSIS DISPLAY ITEM
Step 1 - Display segments and indicator lamp check
Check the controller switch indicator lamp and display segments.
Normal: The switch indicator lamp and display segments are illu-
minated.
Abnormal: Malfunctioning area will not be illuminated.
lllum~nated when a short- (T"e last digir ") circuit is detected.
the display code
the corresponding codes
Step 2 - Each sensor check
Display shows "2 in the step 2 mode, and then shows the judge-
ment result.
Check the data of each sensor inputted into the automatic ampli-
fier.
Normal: Display shows
"20.
Abnormal: The last digit of the display code flashes for a malfunc-
tioning sensor. At this time, if a short-circuit
is detected,
"AUTO is displayed. Furthermore, when there are more
than one malfunctioning sensor, the corresponding dis-
play codes flash twice starting with the smaller code.
The sunload sensor will judge an abnormality when there is
insufficient lighting (less than 5,000 lx) such as while being
placed indoor or during the evening.
FULLY AUTOMATIC AIR CONDITIONER
Trouble Diagnosis by Self-diagnosis Function
(Cont'd)
Display code for malfunctioning sensor and identifying condition for automatic amplifier
I
The last digit of
Abnormal flashes for is detected.
Display code
21
22
24
25
a malfunctioning ( actuator terminal. I
When more than one
actuator terminal
are malfunctron~ng.
Ihe corresponding codes
flash twice starting
with the smaller code.
Sensor
Ambient sensor in-vehicle sensor
intake air temperature sensor
Sunload
sensor
Flashes twice
HAK0727C
Actuator display code
Identifying condition for automatic amplifier
Step 3 - Each actuator check and reset
Open circuit
Less than
41 .9"C
Less than -4 1 .g°C
Less than -4 1 .9"C
Less than 4 1.8 W/m2 (36.0 kcallm2. h)
Display shows "3" for approx. 1 second in the step 3 mode, and BB
then shows the judgement result.
Transmit an output signal to the intake door actuator, mode door
actuator, and air
mix door actuator; and check each actuator.
Furthermore, the actuator can be reset by pressing the front DEF
switch at this
time.
Normal: Display shows "30". I28
Abnormal: The display code flashes for a malfunctioning actuator.
At this time, if a short-circuit is detected, "AUTO is dis-
played. Furthermore, when there are more than one
malfunctioning sensor, the corresponding display codes
flash twice starting with the smaller code.
During reset: Display flashes
"30" and front DEF switch. (Approx.
P
EL
10 seconds)
Short-circuit
More than 100°C GI
More than 100°C
More than 100°C EG
More than 1729 W/m2 (1 487 kcal/m2.h)
Faulty harness display
SD
Display code
Actuator
Actuator
Terminal No. (actuator side)
Terminal
No. (automatic
amplifier side)
Open or short-circuit failure
display
31.0 - 32.5
Air mix door
': "AUTO" is displayed for a short-circuit.
33.0 - 34.5
Mode door
Air mix door actuator
35.0 - 36.5
Intake door
1
15
31.0
Mode door actuator
2
16
31.5
1
22
33.0
Intake door actuator
1
24
35.0
5
17
32.0 2
30
33.5
6
18
32.5 2
32
35.5
5
29
34.0
6
23
34.5
5
31
36.0 6
36
36.5
FULLY AUTOMATIC AIR CONDITIONER
Trouble Diagnosis
by Self-diagnosis Function -
When '32.5" 1s d~splayed d~rlng self-diagnos~s step 3 I I I (Cont'd)
Au;omafc amplifier
Actuator driver
powe: supply
Air mix driver
1
Air mix driver 2
Air mix driver 3
Air mix driver 4
1 1 Air mix door actuator 1
circuit
I I'
When a open-circuit failure is displayed for all four terminals of
each actuator, there is a possibility of a disconnected
connector, or broken harness of the actuator driver power
SOU rce.
The self-diagnosis cannot detect short-circuit between actua-
tor driver signals, but the actuators will vibrate when actuated.
Step 4 - Each output device check
Display shows "41" in the step 4 mode. When the DEF switch is
pushed it switches from
42-343+44+45-+46-,41. As indicated in
the following table, the automatic amplifier forcefully outputs to
each actuator, blower fan motor, and compressor in response
to
the display code. Confirm and check each output operation status
by observing, listening to the operating sound, placing hand at the
air outlet, or using other methods.
The operation status of each actuator, blower fan motor, and
1
compressor cannot be confirmed on the display.
Display code for output device and status
Display code
Output device / 11 1 42 1 43 I I I
Mode door
Intake door
Air mix door
Blower fan motor
Compressor
Air purifier (only when connected) VENT I B/L FOOT
Ambient
Recirculation
Full cold
BIL
Open 50%
61 0/e 35%
ON
ON
The blower fan motor revolution is controlled by the duty ratio
signal outputted from the automatic amplifier. (For duty ratio,
refer to "Blower Fan Motor System Check" on page
HA-15.)
Step 5 - Detected temperature display for each sensor
Display shows "5" in the step 5 mode. Every time the DEF switch
is pushed, the detected sensor temperature is displayed in
0.5"C
increments.
D/F
Ambient
Recirculation
Full cold
OFF
OFF
f' 7 Sensor display switches every tlme 2 )- z -2 - - ' the front DEF rwttch is pressed. C
X In al - - t 0 - D
A1 E ? < -
DEF
Ambient 20% ambient
Open
50% Full hot
61Yo 75%
ON
ON
Full hot
1 00% 61 %
ON
ON OFF
OFF ON
ON