1998 MITSUBISHI MONTERO oil

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Page 7 of 1501

MITSUBISHI MONTERO 1998 Service Manual Fig. 7: Cylinder Head Tightening Sequence
Courtesy of Mitsubishi Motor Sales of America.
Fig. 8: Oil Pan Tightening Sequence
Courtesy of Mitsubishi Motor Sales of America.

Page 13 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Fig. 16: Connecting Rod Identification Location (Montero) Courtesy of Mitsubishi Motor Sales of America. ENGINE OILING OIL PUMP SPECIFICATIONS\ \$

Page 14 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Accessory Mount Stay Bolt (Montero) 8 mm Bolt .............................................. 17 (23)\ 10 mm Bolt ............................................. 36 (49)\ Cooling Fan Br$

Accessory Mount Stay Bolt (Montero)
8 mm Bolt .............................................. 17 (23)\
10 mm Bolt ............................................. 36 (49)\
Cooling Fan Bracket (Montero) ............................ 30 (41\
)
Engine Hanger (Montero) .................................. 13 (17\
)
Generator Bolt (Diamante) ................................ 15 (21\
)
Generator Bolt (Montero)
8 mm Bolt .............................................. 15 (21)\
10 mm Bolt ............................................. 38 (51)\
Generator Bracket (Diamante)
8 mm Bolt .............................................. 35 (48)\
10 mm Bolt ............................................. 17 (23)\
Generator Pivot Nut (Diamante) ........................... 32 (44\
)
Tensioner Pulley Nut ..................................... 37 (50)\
Tensioner Bracket Stay Bolt (Montero) .................... 18 (24\
)
Intake Manifold & Fuel
Bracket (Montero) ........................................ 18 (24\
)
ECT Sensor ............................................... 22 (30)\
Intake Manifold Nut ...................................... 15 (21)\
Thermostat Case .......................................... 14 (19)\
Water Inlet Fitting Bolt ................................. 14 (19)\
Water Outlet Fitting Bolt ................................ 14 (19)\
Water Passage (Montero) .................................. 14 (19\
)
Heater Pipe Bolt (Diamante) .............................. 13 (18\
)
Intake Plenum & Throttle Body
Air Intake Fitting Bolt & Nut (Montero) .................. 13 (18\
)
EGR Pipe Bolt ............................................ 13 (18)\
EGR Pipe Flair Nut ....................................... 44 (59)\
EGR Valve Bolt ........................................... 16 (22)\
Intake Manifold Plenum (Diamante) ........................ 13 (18\
)
Intake Manifold Plenum Stay Bolt
8 mm Bolt .............................................. 13 (18)\
10 mm Bolt ............................................. 27 (36)\
Water Outlet Fitting Bracket Bolt ........................ 14 (19)\
Bracket (Diamante) ....................................... 18 (24\
)
Motor Mount Brackets
Bracket
8 mm Bolt .............................................. 16 (22)\
10 mm Bolt ............................................. 30 (41)\
12 mm Bolt ............................................. 55 (75)\
Oil Pan & Oil Pump
Drain Plug ............................................... 30 (40)\
Oil Cooler By-Pass Valve (Montero) ....................... 41 (55\
)
Oil Filter Bolt (Montero) ................................ 15 (21\
)
Oil Filter Bracket
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (40)\
Oil Screen
8 mm Bolt ............................................... 14 (19)\
Plug .................................................... 33 (45)\
Piston & Connection Rod
Connecting Rod Cap Nut ................................... 38 (52)\
Rocker Arms & Camshafts
Distributor Adapter Bolt (Diamante) ...................... 17 (23\
)
Rocker Arm Shaft Bolt .................................... 23 (31)\
Spark Plug ................................................. 18 (25)\
Timing Belt
Auto Tensioner Bolt ...................................... 18 (24)\
Camshaft Sprocket Bolt ................................... 65 (88)\
Idler Pulley Bolt ........................................ 32 (44)\
Tensioner Arm Bolt ....................................... 32 (44)\
Tensioner Pulley Bolt .................................... 36 (49)\
Water Pump Bolt (Montero) ................................ 18 (24\
)

Page 15 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Water Pump Bolt (Diamante) 8 mm Bolt .............................................. 18 (24)\ 10 mm Bolt ............................................. 30 (41)\$

Water Pump Bolt (Diamante)
8 mm Bolt .............................................. 18 (24)\
10 mm Bolt ............................................. 30 (41)\
INCH Lbs. (N.m)
Crankshaft & Drive Plate
Bell Housing ............................................ 79.7 (9)\
Oil Seal Case .......................................... 97.3 (11)\
Rear Plate (Montero) ................................... 97.3 (11\
)
Exhaust Manifold
Heat Shield ........................................... 123.9 (14)\
Oil Level Gauge Guide Bolt ............................ 123.9 (14)\
Generator & Drive Belt
Cooling Fan Bolt (Montero) ............................. 97.3 (11\
)
Cooling Fan Nut (Montero) .............................. 97.3 (11\
)
Timing Indicator Bolt (Montero) ........................ 97.3 (11\
)
Intake Manifold & Fuel
ECT Gauge Sender ....................................... 97.4 (11)\
Fuel Pressure Regulator Bolt ............................ 79.6 (9)\
Fuel Pipe Banjo Bolt .................................... 79.6 (9)\
Injector & Fuel Rail Bolt ............................. 106.2 (12)\
Water Outlet Pipe ..................................... 123.9 (14)\
Intake Plenum & Throttle Body
Ignition Coil Bolt (Montero) ............................ 115 (13\
)
Manifold Differential Pressure (MDP) Sensor ............. 44 (4.9\
)
Throttle Body Bolt ...................................... 106 (12)\
Vacuum Hose Assembly (Diamante) ......................... 88 (9.8\
)
Oil Pan & Oil Pump
Baffle Plate (Montero) ................................. 97.3 (11\
)
Baffle Plate (Diamante) ................................ 97.3 (11\
)
6 mm Bolt ............................................... 53.1 (6)\
8 mm Bolt ............................................... 79.6 (9)\
Oil Pump Cover Bolt (Diamante) ......................... 88.5 (10\
)
Oil Pump Cover Bolt (Montero)
6 mm x 10 mm Bolt .................................... 97.3 (11)\
6 mm x 18 mm Bolt ..................................... 53.1 (6)\
Oil Pressure Gauge Sender .............................. 88.5 (10)\
Oil Pan (Upper) ......................................... 53.1 (6\
)
Oil Pan (Lower) ........................................ 97.3 (11\
)
Oil Pump Case ......................................... 123.9 (14)\
Oil Screen (Montero)
6 mm Bolt ............................................. 53.1 (9)\
Rocker Arms & Camshafts
Rocker Cover Bolt ....................................... 31 (3.5)\
Thrust Case Bolt ...................................... 115.1 (13)\
Timing Belt
Camshaft Position (CMP) Sensor (Montero) ................ 79.6 (\
9)
Crankshaft Position (CKP) Sensor ........................ 79.6 (9\
)
( 1) - Tighten cylinder head bolts in 2 or 3 steps with engine cold.
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ENGINE SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS\
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Application Specification
Displacement .................................. 213.4 Cu. In. (3.5L)\
Bore ............................................... 3.6614" (93 mm)\

Page 17 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Exhaust Standard ........................... .0016-.0028" (.040-.070 mm)\ Limit ......................................... .0059" (.150 mm)\ Valve Stem Projection (Montero) Standard$

Exhaust
Standard ........................... .0016-.0028" (.040-.070 mm)\
Limit ......................................... .0059" (.150 mm)\
Valve Stem Projection (Montero)
Standard ..................................... 1.9409" (49.300 mm)\
Limit ........................................ 1.9606" (49.800 mm)\
Valve Face Angle ......................................... 45
-45.5Valve Spring
Free Height
Standard ................................... 2.0079" (51.000 mm)\
Limit ...................................... 1.9685" (50.000 mm)\
Out of Square
Standard ............................................ 2
Or Less
Limit ....................................................... 4Valve Seat Width ...................... .0354-.0512" (.900-1.300 mm)\
Valve Guide
Inner Diameter ................................. .2362" (6.000 mm)\
Outer Diameter ................................. .433" (11.000 mm)\
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PISTON & CONNECTING ROD
PISTON & CONNECTING ROD\
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Application In. (mm)\
Piston Diameter .................................... 3.6614 (93.000)\
Piston to Block Clearance (Diamante) ....... .0008-.0016 (.020-.040\
)
Piston to Block Clearance (Montero) ........ .0012-.0020 (.030-.050\
)
Piston Ring
No. 1
Ring to Groove Clearance
Standard ............................. .0012-.0028 (.030-.070)\
Limit ........................................... .0039 (.100)\
End Gap
Standard ............................. .0118-.0177 (.300-.450)\
Limit ........................................... .0315 (.800)\
No. 2
Ring to Groove Clearance
Standard ............................. .0008-.0024 (.020-.060)\
Limit ........................................... .0039 (.100)\
End Gap
Standard ............................. .0177-.0236 (.450-.600)\
Limit ........................................... .0315 (.800)\
Oil Control Ring
End Gap (Diamante)
Standard ............................. .0079-.0236 (.200-.600)\
Limit .......................................... .0394 (1.000)\
End Gap (Montero)
Standard ............................. .0039-.0138 (.100-.350)\
Limit .......................................... .0394 (1.000)\
Piston Pin
Outer Diameter
Standard ........................................ .8661 (22.000)\
Limit ............................................. .0039 (.100)\
Connecting Rod
Big End Side Clearance
Standard ............................... .0039-.0098 (.100-.250)\
Limit ............................................... .0157 (.4)\
Oil Clearance .......................... .0008-.0020 (.020-.050)\
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CRANKSHAFT

Page 18 of 1501

$MITSUBISHI MONTERO 1998 Service Manual CRANKSHAFT\ \ \ \ \ \ \ Application$

Page 26 of 1501

$MITSUBISHI MONTERO 1998 Service Manual �\ \ \ \ \ \ \ ABBREVIATION DEFINITION$

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ABBREVIATION DEFINITION

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B/P Backpressure

BAC By-Pass Air Control

BAP Barometric Absolute Pressure Sensor

BARO Barometric

BBDC Before Bottom Dead Center

BCM Body Control Module

BDC Bottom Dead Center

BHP Brake Horsepower

BLK Black

BLU Blue

BMAP Barometric & Manifold Absolute Pressure Sensor

BOO Brake On-Off Switch

BP Barometric Pressure sensor

BPS Barometric Pressure Sensor

BPT Backpressure Transducer

BRN Brown

BTDC Before Top Dead Center

BTU British Thermal Unit

BVSV Bimetallic Vacuum Switching Valve

Baro. Barometric

Batt. Battery

Bbl. Barrel (Example: 4-Bbl.)

Blst. Ballast

Blwr. Blower

Brkr. Breaker

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"C" ABBREVIATION TABLE
"C" ABBREVIATION TABLE\
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ABBREVIATION DEFINITION

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C Celsius (Degrees)

C(3) I Computer Controlled Coil Ignition

C(4) Computer Controlled Catalytic Converter

CANP Canister Purge solenoid

CARB California Air Resources Board

CAT Catalytic Converter

CB Circuit Breaker

CBD Closed Bowl Distributor

CBVV Carburetor Bowl Vent Valve

cc Cubic Centimeter

CCC Computer Command Control

CCD Computer Controlled Dwell

CCM Central Control Module

CCO Converter Clutch Override

CCOT Cycling Clutch Orifice Tube

CCW Counterclockwise

CDI Capacitor Discharge Ignition

CEC Computerized Engine Control

CFI Central Fuel Injection

CID Cubic Inch Displacement

CID Cylinder Identification sensor

CIS Continuous Injection System

CIS-E Continuous Injection System-Electronic

CKT Circuit

CLR Clear

CNG Compressed Natural Gas

Page 36 of 1501

MITSUBISHI MONTERO 1998 Service Manual A/C COMPRESSOR REFRIGERANT OIL CHECKING
1998 Mitsubishi Montero
1998 A/C SYSTEM GENERAL SERVICING
Mitsubishi - Compressor Refrigerant Oil Checking
Diamante, Eclipse, Gala

A/C COMPRESSOR REFRIGERANT OIL CHECKING
1998 Mitsubishi Montero
1998 A/C SYSTEM GENERAL SERVICING
Mitsubishi - Compressor Refrigerant Oil Checking
Diamante, Eclipse, Galant, Mirage, Montero, Montero Sport &
3000GT
* PLEASE READ THIS FIRST *
NOTE: Always refer to underhood A/C specification label in engine
compartment or A/C compressor label while servicing A/C
system. If engine compartment/compressor label specifications
differ from specifications in this article, use
underhood/compressor label specifications.
A/C COMPRESSOR APPLICATIONS
A/C COMPRESSOR APPLICATION TABLE\
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Application Compressor
Diamante ......................... Sanden MSC105CVS Scroll
Eclipse
2.0L Non-Turbo ............. Nippondenso 10PA17C 10-Cyl.
2.0L Turbo & 2.4L .............. Sanden MSC105CVS Scroll
Galant ............................ Sanden MSC90C12 Scroll
Mirage ............................... Sanden MSC90 Scroll
Montero ....................... Nippondenso 10PA15 10-Cyl.
Montero Sport ...................... Sanden MSC105C Scroll
3000GT .............................. Sanden MSC105 Scroll
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REFRIGERANT OIL & REFRIGERANT CAPACITY SPECIFICATIONS
NOTE: DO NOT exceed A/C system refrigerant oil capacity when
servicing system.
REFRIGERANT OIL & R-134a REFRIGERANT CAPACITY TABLE
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Application ( 1) Oil Refrigerant
Ounces Ounces
Diamante .................... 5.7-6.4 ........ 22.9-24.3
Eclipse
2.0L Non-Turbo ............ 2.7-4.1 ........ 24.7-26.1
2.0L Turbo & 2.4L ......... 5.7-6.4 ........ 24.7-26.1
Galant ...................... 4.1-5.1 ........ 22.9-24.3
Mirage ...................... 4.1-5.1 ........ 19.6-21.0
Montero ..................... ( 2) 4.1 ........ 21.2-22.9
Montero Sport ............... ( 2) 5.7 ........ 22.9-24.0
3000GT ...................... 4.7-6.1 ........ 26.1-27.9
( 1) - Total system capacity, unless otherwise noted.
( 2) - Compressor refrigerant oil capacity.
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REFRIGERANT OIL

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