1998 MITSUBISHI MONTERO brake

Torque Converter Clutch Solenoid/Switch ......... Engine Performance
Traction Control Switch ........................... Anti-Lock Brakes
Trailer Tow Connector .............................. Exterior Lights
Trailer Tow Relay .................................. Exterior Lights
Transmission/Transaxle .......................... Engine Performance
Transmission Control Module (TCM) ............... Engine Performance\
Starters
Transmission Range Sensor ................................. Starters
Back-Up Lights
Engine Performance
Transmission Range Switch ........................... Back-Up Lights
Engine Performance
Anti-Theft System
Turn Signal Flasher ................................ Exterior Lights
Turn Signal Lights ................................. Exterior Lights
Twilight Sentinel Switch ......................... Headlight Systems
Daytime Running Lights
Vapor Canister Leak Detection Pump .............. Engine Performance
Vehicle Control Module (VCM) .................... Engine Performance\
Vehicle Dynamic Module ....................... Electronic Suspension
Vehicle Speed Control Servo ................. Cruise Control Systems
Vehicle Speed Sensor .......................... Data Link Connectors
Analog Instrument Panels
Cruise Control Systems
Electronic Suspension
Voltage Regulator .......................... Generators & Regulators
Water-In-Fuel Sensor ............................ Engine Performance
Analog Instrument Panels
Wheel Speed Sensors ............................... Anti-Lock Brakes
Window Timer Module .......................... Power Convertible Top
Windshield Intermittent Wiper Relay ........... Wiper/Washer Systems
Windshield Washer Motor ....................... Wiper/Washer Systems
Wiper Motor ................................... Wiper/Washer Systems









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MAINTENANCE INFORMATION
1998 Mitsubishi Montero
1997-98 MAINTENANCE
Mitsubishi Maintenance Information
Montero Sport
* PLEASE READ THIS FIRST *
NOTE: For scheduled maintenance intervals and the related fluid
capacities, fluid specifications and labor times for major
service intervals, see SCHEDULED SERVICES article below:
* SCHEDULED SERVICES
Warranty information and specifications for fluid
capacities, lubrication specifications, wheel and tire size,
and battery type are covered in this article.
MODEL IDENTIFICATION
VIN LOCATION
The Vehicle Identification Number (VIN) is located on the
left side of the dash panel at the base of the windshield. The VIN
chart explains the code characters.
VIN CODE ID EXPLANATION
Numbers preceding the explanations in the legend below refer
to the sequence of characters as listed on VIN identification label.
See VIN example below.








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(VIN) J A 4 F J 4 3 E 1 H J 0 0 0 0 0 1 


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 










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1 - Manufacturing Country
J
* Japan
2 - Manufacturer
A * Mitsubishi Motor Corp.
3 - Vehicle Type
4 * Multi-Purpose Vehicle
4 - GVW & Brake Type
M * 5001-6000 Lbs., Hydraulic Brakes
5 - Vehicle Line
R * Montero
6 - Vehicle Series
4 * High
5 * Premium
7 - Body Type
1 * 5-Door Wagon









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Engine Oil Ambient Temperature Less Than  SAE 5W-30 

(
1)  0\bF (-18\bC) To 100\bF (38\bC)  












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Ambient Temperature Above 0\bF  SAE 10W-30 

 (-18\bC) To Over 100\bF (38\bC)  











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Power  All Automatic Transmission 

Steering   Fluid DEXRON II 

Fluid   











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Engine  All  50/50 Mixture Of 

Coolant   Distilled Water & 

  Ethylene Glycol 











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Transfer Case All API Classification GL-4

  SAE 75W-85W Or 75W-90 











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Front Axle  All API Classification GL-5

  Or Higher (
2) 











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Clutch Fluid  All  DOT 3 Or DOT 4 











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Hook Lock  All  Multipurpose Grease 

Catch, Door   NLGI Grade 2 

Lock Strikers  

Seat Adjust-   

ers, Backdoor  

Lock, Parking  

Brake Cable   

Mechanism   











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Front Wheel  All  Multipurpose Grease 

Bearings   NLGI Grade 2 Or 

  Equivalent 











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Door Hinges, All  Engine Oil 

Back Door   

Hinges   











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A/C  All  HFC-134a 

Refrigerant   











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Manual  All API Classification GL-4

Transmission   SAE 75W-85W Or 75W-90 











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Automatic  All  "ATF DEXRON II" Or 

Transmission   Equivalent 











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Brake Fluid  All  DOT 3 Or DOT 4 











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Rear Axle  All API Classification GL-5

  Or Higher (
2) 











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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if 

the Ambient Temperature is above 0\b F (-18\b C). 

(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above 

-10\b F (-23\b C). SAE 80W, 80W-90 may be used in temperatures 

from -30\b F (-34\b C) to -10\b F (-23\b C). SAE 75W may be used 

in temperatures below -30\b F (-34\b C). 










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SAE J2210 specifications. If accidental system discharge
occurs, ventilate work area before resuming service.
WARNING: R-134a service equipment or vehicle A/C systems SHOULD NOT
be pressure tested or leak tested with compressed air. Some
mixtures of air/R134a have shown to be combustible at
elevated pressures. These mixtures are dangerous and may
cause fire and/or explosions. See AIR CONDITIONING SERVICE
article in GENERAL INFORMATION section.
AIR CLEANER FILTER
WARNING: Operating the engine with the air cleaner off can cause you
or others to be burned. The air cleaner not only cleans the
air, it stops flame if the engine backfires. Do not drive
with it off, and be careful working on the engine with the
air cleaner off.
ANTI-LOCK BRAKE SYSTEM
The anti-lock brake system contains electronic equipment that
can be susceptible to interference caused by improperly installed or
high output radio transmitting equipment. Since this interference
could cause the possible loss of the anti-lock braking capability,
such equipment should be installed by qualified professionals.
On models equipped with anti-lock brake systems, ALWAYS
observe the following cautions:
* DO NOT attempt to bleed hydraulic system without first
referring to the appropriate ANTI-LOCK BRAKE SYSTEM article
in the BRAKES Section.
* DO NOT mix tire sizes. As long as tires remain close to the
original diameter, increasing the width is acceptable.
Rolling diameter must be identical for all 4 tires. Some
manufacturers recommend tires of the same brand, style and
type. Failure to follow this precaution may cause inaccurate
wheel speed readings.
* Use ONLY recommended brake fluids. DO NOT use silicone brake
fluids in an ABS-equipped vehicle.
AUTOMATIC TRANSAXLE SERVICE
WARNING: Make certain that no fluid is spilled when the transaxle
fluid is inspected, or when fluid is added soon after
driving (since the engine is hot). If the fluid spills onto
the exhaust manifold, there is danger of fire.
BATTERY SERVICE
WARNING: When battery is disconnected, vehicles equipped with
computers may lose memory data. When battery power is
restored, driveability problems may exist on some vehicles.
These vehicles may require a relearn procedure. See COMPUTER
RELEARN PROCEDURES article in GENERAL INFORMATION section.
WARNING: Batteries produce flammable hydrogen gas. Keep flames and
sparks away from the battery or and explosion may occur.
Never smoke when working in the vicinity of the battery.
WARNING: When checking or servicing the battery, disconnect the
negative cable. Be careful not to cause a short circuit by

allowing metal objects to contact the battery posts and the
vehicle at the same time.
CAUTION: Never disconnect the battery while the engine is running;
doing so could damage the car's electrical components.
REPLACING BLOWN FUSES
Before replacing a blown fuse, remove ignition key, turn off
all lights and accessories to avoid damaging the electrical system. Be
sure to use fuse with the correct indicated amperage rating. The use
of an incorrect amperage rating fuse may result in a dangerous
electrical system overload.
BRAKE PAD WEAR INDICATOR
Indicator will cause a squealing or scraping noise, warning
that brake pads need replacement.
BRAKE FLUID
WARNING: DO NOT use reclaimed fluid or fluid that has been stored
in old or open containers. It is essential that foreign
particles and other liquids are kept out of the brake fluid
reservoir.
CATALYTIC CONVERTER
Continued operation of vehicle with a severe malfunction
could cause converter to overheat, resulting in possible damage to
converter and vehicle.
ENGINE COOLANT SERVICE
WARNING: To avoid the danger of being scalded never change the coolant
when the engine is hot.
WARNING: Never remove the radiator cap when the engine is hot Serious
burns could be caused by high pressure fluid escaping from
the radiator.
CAUTION: When adding or replacing engine coolant, use a high quality
ethylene glycol antifreeze diluted with 50% distilled water.
When putting the cap on the reserve tank, line up the arrow
on the cap and the arrow on the tank, or coolant can leak out
ENGINE DRIVE BELT SERVICE
WARNING: Be sure the ignition key is OFF. The engine could rotate
unexpectedly.
ENGINE OIL
WARNING: The engine oil may be high enough to burn your fingers
when the drain plug is loosened. Wait until the drain plug
is cool enough to touch with you bare hands.
WARNING: Continuous contact with used engine oil has been found to
cause skin cancer in laboratory animals. Brief contact with
used engine oil may irritate skin. To minimize your exposure
to used oil, wear a long sleeve shirt and moisture-proof
gloves when changing oil. If oil contacts your skin, wash

1) Relieve fuel pressure. See FUEL SYSTEM PRESSURE RELEASE.
Disconnect negative battery cable. Drain coolant. Remove air intake
hose. Remove throttle body and gasket with control cables and vacuum
hoses attached.
2) Remove EGR pipe (if equipped). Disconnect power brake
hose. Label and disconnect vacuum hoses and wiring harness connectors
as necessary. Remove intake plenum brackets and mounting bolts. Remove
intake plenum and gasket.
3) Disconnect high pressure fuel hose at fuel rail.
Disconnect fuel return hose. Disconnect vacuum hoses. Disconnect
injector electrical connectors. Remove fuel rail bolts, and lift fuel
rail and injectors from engine. Injectors may be removed after fuel
rail is removed from intake manifold.
Installation
To install, reverse removal procedure. Use NEW insulators and
"O" rings when installing injectors. Install injectors into fuel rail
with a twisting motion. Ensure injectors rotate smoothly when
installing. Refill cooling system.
Removal (Eclipse, Galant, Mirage & Montero Sport 3.0L)
1) Relieve fuel pressure. See FUEL SYSTEM PRESSURE RELEASE.
Disconnect negative battery cable. Disconnect PCV hose and breather
hoses. Disconnect high pressure fuel hose at fuel rail. Disconnect
fuel return hose and vacuum hoses.
2) Disconnect injector electrical connectors. Remove fuel
rail bolts, and lift fuel rail and injectors from engine. Injectors
may be removed after fuel rail is removed from intake manifold.
Installation
To install, reverse removal procedure. Use NEW insulators and
"O" rings when installing injectors. Use lubricant on "O" rings.
Install injectors into fuel rail with a twisting motion. Ensure
injectors rotate smoothly when installing.
Removal (Montero)
1) Relieve fuel pressure. See FUEL SYSTEM PRESSURE RELEASE.
Disconnect negative battery cable. Remove air intake hose. Remove
accelerator cable adjusting bolts. On A/T models, remove throttle
control cable. On all models, remove accelerator cable. Label and
disconnect all vacuum hoses from throttle body and upper intake
manifold (air intake plenum).
2) Remove EGR pipe and gasket. Remove ignition coil (if
necessary). Remove engine oil filler neck bracket. Disconnect PCV
hose. Remove throttle body, leaving coolant hoses connected. Remove
throttle body gasket. Remove front and rear intake plenum brackets.
Remove intake plenum mounting bolts. Remove intake plenum and gasket.
3) Disconnect high pressure fuel hose at fuel rail.
Disconnect fuel return hose. Disconnect vacuum hoses. Disconnect
injector electrical connectors. Remove fuel rail bolts, and lift fuel
rail and injectors from engine. Injectors may be removed after fuel
rail is removed from intake manifold.
Installation
To install, reverse removal procedure. Use NEW insulators and
"O" rings when installing injectors. Use lubricant on "O" rings.
Install injectors into fuel rail using a twisting motion. Ensure
injectors rotate smoothly when installing. Adjust throttle control and
accelerator cables (if necessary). Refill cooling system.
HEATED OXYGEN SENSOR (HO2S)
Removal & Installation

SCHEDULED SERVICES
1998 Mitsubishi Montero
1997-98 MAINTENANCE
Mitsubishi Maintenance & Service Intervals
Mitsubishi: Montero
* READ THIS FIRST *
Before preforming maintenance on vehicle, ensure that all
cautions and warnings have been observed to prevent vehicle damage or
personal injury. See CAUTIONS & WARNINGS in MAINTENANCE INFORMATION
article in this section.
Introduction
The frequency of scheduled inspection and maintenance
services in this article are based on "normal" vehicle usage. They DO
NOT take into account the following "severe" conditions:
* Driving In Dusty Conditions
* Trailer Towing, Police, Taxi, commercial Type Operation
* Extensive Idling, Driving In Stop-And-Go Traffic
* Short Trip Operation At Freezing Temperatures (Engine Not
Thoroughly Warmed Up)
* Driving In Sandy Areas
* Driving In Salty Areas
* More Than 50% Operation In Heavy City Traffic Or At Sustained
High Speeds During Hot Weather Above 90
F (32C)
* Driving On Off-Road
If any of these severe conditions exist, the "normal" service
schedule frequency for some service items is inadequate and must be
supplemented. See the following section for specific details,
SEVERE SERVICE CONDITIONS/ACTIONS .
SEVERE SERVICE CONDITIONS/ACTIONS
The following table identifies eight "severe" conditions that
cause faster-than-normal wear. Each condition lists affected service
item(s) and their revised (more frequent) service interval.
If any severe condition(s) is applicable, its revised service\
interval(s) supersede those found in the "normal" schedules. Depending\
on the specific mileage/time, the revised interval(s) may overlap a
normal schedule (in which case they can be done together). If not, it
must be performed outside of the normal schedule.
SEVERE SERVICE CONDITIONS/ACTIONS TABLE

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Condition  Action  Item  Perform Every (1) 
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Driving In Dusty  Replace  Engine Oil  3,000 Mile (4800 KM) 

Conditions    Or 3 Months 

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 Replace  Oil Filter  6,000 Mile (9600 KM) 

   Or 6 Months 

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 Replace  Air Cleaner  15,000 Mile (24,000 KM) 

  Filter  

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 Inspect  Disk Brake  6,000 Mile (9,600 KM) 

  Pads  Or 6 Months 

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Trailer Towing Or  Replace  Engine Oil  3,000 Mile (4800 KM) 

Police, Taxi Or    Or 3 Months 

Commercial Type \b
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Operation  Replace  Oil Filter  6,000 Mile (9600 KM) 

   Or 6 Months 

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 Replace  Spark Plugs  15,000 Mile (24,000 KM) 

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 Replace  Manual  30,000 Mile (48,000 KM) 

 Transmission  

  Oil  

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 Replace Transfer Oil  30,000 Mile (48,000 KM) 
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Extensive Idling  Replace  Engine Oil  3,000 Mile (4800 KM) 

Driving in Stop &    Or 3 Months 

Stop & Go Traffic    

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   Or 6 Months 
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Short-trip  Replace  Engine Oil  3,000 Mile (4800 KM) 

Operation at    Or 3 Months 

Freezing \b
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Temperatures  Replace  Oil Filter  6,000 Mile (9600 KM) 

(Engine not    Or 6 Months 

thoroughly warmed)\b
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 Replace  Spark Plugs  15,000 Mile (24,000 KM) 
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Driving In  Replace  Air Cleaner  15,000 Mile (24,000 KM) 

Sandy Areas   Filter  
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Driving In  Inspect  Disc Brake  6,000 Mile (9,600 KM) 

Salty Areas   Pads  Or 6 Months 
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More than 50 %  Replace  Engine Oil  3,000 Mile (4800 KM) 

Operation in Heavy   Or 3 Months 

City Traffic Or \b
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At Sustained High  Replace  Oil Filter  6,000 Mile (9600 KM) 

Speeds During Hot    Or 6 Months 

Weather Above \b
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90 F (32 C)  Replace  Manual  30,000 Mile (48,000 KM) 

 Transmission  

  Oil  

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 Replace Transfer Oil  30,000 Mile (48,000 KM) 
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Driving On  Replace  Manual  30,000 Mile (48,000 KM) 

Off-Road  Transmission  

  Oil  

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 Replace Transfer Oil  30,000 Mile (48,000 KM) 
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(
1) - Perform these services at the mileage or number of months 

(since the last time), WHICHEVER COMES FIRST. 
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7,500 MILE (12,000 KM) NORMAL SERVICE
7,500 MILE (12,000 KM) NORMAL SERVICE