Pinpoint Tests
f
ailure
P1611Thr
ottle angle malfunction
TP sensor
circuit fault (refer to
P0121)
APP sensor circuit faul
t (refer to
P0121)
Throttl
e assembly failure
ECM failu
re
Se
e pinpoint tests for components
listed. For throttle body information,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
Contact deal
er technical support for
advice on possible ECM failure.
P1612Throttl
e offset malfunction
TP sensor
circuit fault (refer to
P0121)
APP sensor circuit faul
t (refer to
P0121)
Throttl
e assembly failure
ECM failu
re
Se
e pinpoint tests for components
listed. For throttle body information,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
Contact deal
er technical support for
advice on possible ECM failure.
P1637CAN AB
S/TCCM token missing
CAN
open circuit fault - ABS/TCCM
to ECM
CAN s
hort circuit fault
ABS/TCCM failu
re
ECM failu
re
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1638CAN INST token missingCAN
open circuit fault - INST to
ECM
CAN s
hort circuit fault
INST
failure
ECM failu
re
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1642CAN c
ircuit malfunction
CAN s
hort circuit fault
Control modul
e failure - check for
additional logged DTCs to locate
control module source
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1643CAN TC
M token missing
CAN
open circuit fault - TCM to
ECM
CAN s
hort circuit fault
TCM failure
ECM failu
re
F
or network circuit tests,
REFER to Section 418
-00
Module
Comm
unications Network
.
P1646F
uel pump 2 relay malfunction.
NOTE: This DTC applies only to
the S/C fuel pump 2
F
uel pump 2 relay failure
F
uel pump 2 relay to ECM circuit
fault
F
uel pump 2 relay coil power
supply open circuit
ECM ground circuit faul
t (relay coil
drive)
F
or fuel pump 2 relay circuit tests,
REFER to Section 303
-04
Fuel
Charging and Con
trols
.
P
INPOINT TEST A : DTC P0101, P0102, P0103; MASS AIR FLOW (MAF) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
•
NOTE: Before commencing this
test, check the air filter for blockage, the engine air inta ke and breather systems for
leaks, and the TPS for additional DTCs.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A1: CHECK
THE MAF SENSOR SENS
E CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
D
isconnect the ECM electrical connector, EM12.
2
Di
sconnect the MAF sensor electrical connector, PI35.
3
Meas
ure the resistance between EM12, pin 13 (GY) and PI35, pin 02 (GY).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to A2
.
A2: CHECK
THE MAF SENSOR SENSE CI
RCUIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
M
easure the voltage between the MAF sensor electrical connector, PI35, pin 02 (GY) and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes
R
EPAIR the short circuit. For addi
tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to A3
.
A3: CHECK THE MAF SENSO
R SENS
E CIRCUIT FOR SHORT TO GROUND
• NO
TE: The short to GROUND may be intermittent. Move the
wiring to attempt to reproduce the conditions under which
the DTC was logged, and visually inspect the harness for any signs of chafing, see "visual inspection chart".
Turn the ignition swit
ch to the OFF
position.
1
Measure t
he resistance between PI35, pin 02 (GY) and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to A4
.
A4: CHEC K THE MA
F SENSOR SUPPLY CIRCUIT VOLTAGE
Re
conn
ect the ECM electrical connector, EM12.
1
Turn the ignition swi
t
ch to the ON
position.
2
Me
asure the voltage between the MAF sensor electrical connector, PI35, pin 01 (WU) and GROUND.
3
Is the vol
t
age greater than 10 volts?
Yes GO to A5
.
No
REP
AIR the circuit between the MAF sensor electric
al connector, PI35, pin 01 (WU) and BATTERY. This
circuit includes the EMS control rela y, fuse 12 of the EMS fuse board, and splices in the harness. For
additional information, refer to the wiring diagrams. CLEAR the DT C. TEST the system for normal
operation.
A5: CHECK THE MAF SENSO
R SUPPLY CIRCUIT FOR HIGH RESISTANCE
Di
sc
onnect the battery negative terminal.
1
Di
sc
onnect the EMS fuse board electrical connector, EM20.
2
Meas
ure t
he resistance between EM20,
pin 10 (WU) and PI35, pin 01 (WU).
3
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No INSTALL a new MAF sensor.
REFER to Mass Air Flow (MAF) Sensor
in this
section.
CLEAR the DTC. TEST the system for normal operation.
P INPOINT TES
T B : DTC P0111, P0112, P0113;
INTAKE AIR TEMPERATURE (IAT) SENSOR
RANGE/PERFORMANCE, HIGH/LOW VOLTAGE
•
NOTE: Before commencing this
test, check the air filter for blockage and the engine air intake and breather systems for
leaks.
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
B1: CHECK
THE IAT SENSOR
SENS
E CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connector, EM12.
2
Di
sc
onnect the MAF sensor electrical connector, PI35.
3
Me
asure
the resistance between EM12, pin 12 (UP) and PI35, pin 03 (UP).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to B2
.
B2: CHECK
THE IAT SENSOR SENSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
R
e
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure the voltage between PI 35,
pin 03 (UP) and GROUND.
3
Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Main Control Valve Body
In-vehicle Repair
Removal
1. Disconnect battery ground cable.
Remove the battery cover.
2. Raise the vehicle for access.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED.
Carefully remove the drain plug and drain the
transmission fluid.
3. Remove the twenty-two bolts which secure the fluid pan.
Remove the fluid pan and all tr aces of gasket material.
4. Remove the fluid filter, (44.24.07).
5. Remove the input speed sensor.
• NOTE: M5 fixing.
1. Remove the screw from the input speed sensor securing bracket and pu ll the sensor clear.
Disconnect the harness multiplug.
Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Transmission Fluid Filter
In-vehicle Repair
Removal
Installation
1.
Raise the vehicle for access.
2. Remove the fluid pan, 44.24.04.
3. Remove and discard the fluid filter.
Remove the two bolts which secure the filter.
Discard the 'O' ring.
Clean the fluid filter mating face.
1. Installation is th e reverse of the re moval procedure.
2. Renew the 'O' ring.
3. Tighten the two bolts to the spec ified torque figure, to secure
the filter .
4. Refill the transmission with flui d. Refer to Operation 44.24.02.
Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Transmission
Fluid Filter
In-vehicle Repair
Installation
1.
Disconnect the battery ground lead.
2. Raise the vehicle for access.
3. Remove the fluid pan, refer to Operation 44.24.04.
4. Remove the fluid filter.
Pull the filter squarely to disengage the pick-up 'O' ring
and location tang - there is NO mechanical retention.
1. Installation is the reverse of the removal procedure noting
that:
2. Renew the 'O' ring.
3. Refer to Operation 44.24.02 for fluid fill procedure.
4. Check for leaks and remove spilt fluid.
Sym
ptom #2
Sy
mptom #2
Sym
ptom #3
Sy
mptom #3
No
cooling
Compressor sei
zed
Compressor seal failure
Compressor valve or piston damage
*
*
*
R
enew compressor
*
Compressor cl
utch / circuit faulty
*
R
efer to PDU
*
D
rive belt slack / broken
*
Adjust or r
enew
*
B
lower motor / circuit faulty
Pressure switch / circuit fault
*
*
R
efer to PDU
*
Total l
oss of refrigerant caused by broken pipe or joint
*
Repair / renew. Check code 2
3
*
P
artial loss of refrigerant caused by leaking joint or pipe
*
R
epair / renew, check fault code #23
*
Conden
ser damage
*
Re
new, check fault code #23
*
Bl
ocked receiver / drier filter
*
R
enew receiver / drier
*
Evaporator senso
r / circuit faulty
*
R
efer to PDU, check fault code #13
*
Bl
ocked pollen filter (if fitted)
*
Cle
an or renew
*
• NOTE: Should a leak or low refrigerant be established as the cause of INSUFFICIENT COOL ING, follow the procedures
Recovery / Recycle / Recharge, this section, and ob serve all refrigerant and oil handling instructions.
Sy
mptom
Possib
le Sources
Acti
on
Insuffi
cient
cooling
Compre
ssor clutch slipping
*
R
enew clutch assembly
*
Fl
aps or vents closed / seized
*
Check f
ault codes #41 to 46
*
Bl
ower circuit fault
*
R
efer to PDU
*
Bl
ocked condenser matrix / fins
*
Check hig
h / low side pr
essures / renew. Check /
clean fins
*
Bl
ocked evaporator matrix
*
Check hig
h / low side
pressures / renew
*
Bl
ocked pollen filter (if fitted)
*
Cle
an or renew
*
Evaporator temp
erat
ure sensor faulty
*
R
efer to PDU
*
P
artial loss of refrigerant caused by leaking joint
or pipe
*
R
epair / renew
*
Blocked expan
sion valve
*
Check hig
h / low side
pressures / renew
*
Expans
ion valve fault
*
Chec
k system pres
sure differential
*
C
ollapsed air conditioning hose hose
*
Check hig
h / low side
pressures / renew
*
Moi
sture or air in the system
*
Chec
k system pressures
*
Low r
efrigerant charge
*
Initiate recovery
procedure, check fault code #23
*
Coo
lant flow valve open
*
Chec
k operation
*
Sy
mptom
Possib
le Sources
Acti
on
Int
ermittent cooling
Compre
ssor clutch slipping
*
R
enew clutch assembly
*
Compressor cl
utch circuit faulty
Blower(s) circuit faulty
*
*
R
efer to PDU
*
Motorized in-car aspirator faulty
*
R
efer to PDU, check fault code #11
*
Evaporator temp
erature sensor faulty
*
R
efer to PDU, check fault code #13
*
Bl
ocked condenser matrix / fins
*
Check hig
h / low side pressures / renew. Check / clean fins
*
Bl
ocked evaporator matrix
*
Check hig
h / low side
pressures / renew
*
Sym
ptom #1
Sy
mptom #1
Sy
mptom
Possib
le Sources
Acti
on
Symp
tom #5
Sy
m
ptom #5
Low r
e
frigerant charge
*
Check f or 'hissi
ng' at expansion
valve; may be witnessed by low
HIGH side pressure. Recover / recharge
*
Moi
s
ture or air in the system
*
Chec k syst
em pressures
*
Heat er ci
rcuit air-lock
*
R e
fer section 303-03 for fill / bleed procedure
*
Suct ion
pipe touching bank 1 (A)
cylinder head (rubber isolator
missing)
*
Check the pi
pe cluster for correct fitti
ng
*
• NOTE: Electrical faults may be more rapidly traced using PDU
Sym
ptom
Possib
l
e Sources
Acti
o
n
Insuffi
ci
ent
heating
Coo l
ant flow valve stuck 'closed'
Coolant flow valve stuck 'open' allowing recirculation of
coolant at engine idle
*
*
Re
new v
alve
*
Motorized in-car aspirator sei zed
*R e
new aspirator
*
Coo l
air bypass damper stuck open
*
Re new,
check fault code #43
*
B l
ocked air inlet / pollen filter
*
Chec k / cl
ean / renew
*
B l
ower speed low
*
Check performance range
*
Low cool ant
level
*
Adjust as req u
ired (verify and correct
reason for loss)
*
Engine
t
hermostat faulty
*
Check engine r u
nning temperature
*
Heater water pump seized
*Chec k op
eration
*
Heater ma trix
blocked
*
Re new m
atrix
*
Heater circui t
air-lock
*
R e
fer section 303-03 for fill / bleed
procedure
*
Sym
p
tom #4
Sym
ptom #4
Sy
m
ptom
Possib
l
e Sources
Acti
o
n
No
i
sy
system
Loose or damaged compressor drive
belt
*Adjust or r
e
new
*
Loose compressor mountings
*Check f o
r damage, tighten to specification if OK
*
Compressor oil level l
ow
*
Look for evidence of l
eakag
e and rectify as required
*
Compressor internal dama ge
*Check f o
r debris, renew compressor and receiver drier
*
B l
ower motor noise
*
Re new m
otor (assuming no fan interference)
*
Excessive refrige rant charge
*Check f o
r vibration or 'thumping'
in high pressure line; may be
witnessed by high pressure on both HIGH and LOW sides.
Recover / recharge
*
Air Distribution and Filtering - Air Distri
bution and Filtering
Description an
d Operation
Air Distribution
Ou
tside air enters the plen
um via four inlets in the lower windshield panel.
If the air conditioning system is operating in FRESH mode (not recirculation mode), then air is drawn through the four
plenum apertures (and particle filters where fitted) and into the air conditioni ng unit via the blower interconnecting ducts in
the LH and RH blower assemblies. Air is c ooled and dehumidified as it passes through the evaporator and is then 'reheated'
to the required temperature as it passes through the heater matrix.
In RECIRCULATION mode, the air in the pass enger compartment is drawn into the air conditioning unit via the recirculation
air inlets on the blower assemblies.
In FRESH mode, air flows from the cabin into the trunk through a gap between the backlight and the parcel shelf. The air is
exhausted from the vehicle through extraction vent assemblies (incorporating one way flaps) whose outlets are above the
rear mufflers.
Air Flow Path
Air Distribution Modes
Bi
-level mode