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inside of the pump gear engage correctly with the
mating flats on the crankshaft.
3. Fit the securing bolts and tighten to 11 - 13 Nm.
2. Refit both sprockets to the crankshaft, both primary timing
chains, the timing cover and al l associated components. Refer
to Operation 12.65.76.
3. Refit the engine compartment cover (bonnet). Refer to
Operation 76.16.01.
4. Refer to the Battery Reconnection Procedure 86.15.15.
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Engine - Oil Pump4.0L SC V8 - AJ26
In-vehicle Repair
Removal
Installation
1. Disconnect battery ground cable.
Remove the battery cover.
2. Remove the engine compartment cover (bonnet) for improved
access to the fro nt of the engine. Refer to Operation 76.16.01
(SC).
3. Remove the Crankshaft Sprocket B-Bank. Refer to Operation
12.65.76 (SC).
4. Remove the oil pump.
1. Remove the four bolts which secure the oil pump to the cylinder block.
2. Remove the oil pump.
3. Remove the gasket.
5. Clean and inspect all compon ents and mating faces.
1. Fit the oil pump to the cylinder block.
1. Fit a new gasket to the block face.
2. Fit the oil pump onto the front of the crankshaft, to
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the block face; ensure that the drive flats on the inside
of the pump gear engage correctly with the mating
flats on the crankshaft.
3. Fit the securing bolts and tighten to 11 - 13 Nm.
2. Refit both sprockets to the crankshaft, both primary timing
chains, the timing cover and al l associated components. Refer
to Operation 12.65.76 (SC).
3. Refit the engine compartment cover (bonnet). Refer to
Operation 76.16.01 (SC).
4. Refer to the Battery Reconnection Procedure 86.15.15.
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Engine - Primary Timing Chain LH4.0L NA V8 - AJ27
In-vehicle Repair
Removal
Special Tool(s)
Camshaft setting
303 - 530
Timing chain tensioning
303 - 532
Wedges, primary chain
303 - 533
Crankshaft setting
303 - 531
1. Open the engine compartment and fit paintwork protection
sheets.
2. Set the engine compartment cover to the service access
position.
3. Disconnect the batt ery ground cable.
Remove the battery cover.
4. Remove the Timing Co ver. Refer to Operation 12.65.01 in this
Section.
5. Remove the VVT bush carrier from the A-Bank.
1. Remove the three bolts which secure the carrier to the cylinder block.
Page 760 of 2490
2. Release the carrier from the two ring dowels and
remove it.
6. Remove the seals from the bush carrier.
1. Remove the sealing ring (scarf jointed) from the
carrier bush groove.
2. Remove the O-ring from the carrier oil-way recess.
7. Remove the VVT bush carrier from the B-Bank.
1. Remove the two bolts and one nut which secure the carrier to the cylinder block.
2. Release the carrier from the two ring dowels and
remove it.
8. Remove the seals from the bush carrier.
1. Remove the sealing ring (scarf jointed) from the
carrier bush groove.
2. Remove the O-ring from the carrier oil-way recess.
9. Raise the vehicle on a ramp.
10. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
1. Remove the sensor and allow it to hang free under
the engine.
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2. Remove the access grommet (for torque converter bolts) from the housing.
11. Fit the damper securing bolt (old one) to the crankshaft,
hand-tight only.
12. Rotate the crankshaft until the triangular arrow indent on
the drive plate is visible thro ugh the access hole; confirm
that the timing flat on ea ch camshaft is uppermost.
13. Fit the crankshaft setting peg 303 - 531 to the crankshaft
position sensor location.
1. Fit the crankshaft setting peg 303 - 531.
1. Position the crankshaft so that the setting peg engages fully into the timing slot.
2. Fit and tighten the bolt to secure the setting peg.
14. Remove the damper securing bolt from the crankshaft.
15. Lower the vehicle on the ramp.
16. Fit the camshaft locking tool 303 - 530 to the A-Bank
camshafts, aligning the shafts slightly as necessary.
17. Loosen the bolt which secures the sprocket to the camshaft.
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18. Loosen the bolt which secures the VVT unit to the camshaft.
19. Remove the primary ch ain tensioner bolts.
20. Remove the tensioner assembly.
1. Remove the tensioner.
2. Remove the tensioner back-plate.
21. Remove the chain tensioner blade.
1. Remove the pivot bolt which secures the tensioner blade.
2. Remove the tensioner blade.
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22. Remove the chain from the VVT unit and from the crankshaft
pulley.
23. Remove the camshaft locking tool 303 - 530 and transfer it to the B-Bank camshafts, aligning the shafts slightly as necessary.
24. Loosen the bolt which secures the sprocket to the camshaft.
25. Loosen the bolt which secures the VVT unit to the camshaft.
26. Remove the primary ch ain tensioner bolts.