Page 1523 of 2490
Exhaust System - Exhaust System
Description and Operation
Exhaust Components - Normally Aspirated Vehicles
Exhaust Components - Supercharged Vehicles
Page 1526 of 2490
The front muffler assembly features:
Twin-pipe absorption type muffler. Pipe-to-pipe pres sure damping. Inlet and outlet pipes welded to the muffler. Front joints are flanged on supercharged engines and a flexible pipe (not removable separately ) is fitted behind each
flange - refer to the inset above.
Intermediate Muffler Assembly
The left- and right-hand intermedia te muffler assemblies comprise:
Absorption type muffler. Inlet and outlet pipes welded to the muffler.
Page 1692 of 2490

Fuel Tank and Lines - Fuel Tank and Li
nes
Description an
d Operation
Fuel Tank
Parts List
The steel fuel tank is located inside the trunk and mounted across the vehicle behind the passenger compartment bulkhead.
The fuel tank is held in posi tion by two retaining straps fi tted to body-mounted brackets.
The fuel tank has an integral non-adjustable fill er pipe and integral breather and vapor pipework.
A single fuel pump is mounted inside the tank on vehicles with normally aspirated engines. For vehicles with supercharged
engines, two pumps are fitted in the tank. Fuel is drawn by the pump(s) from the fuel tank and supplied via the fuel lines
and 70 micron filter to the fuel rails.
The fuel lines run from front-to-rear down the vehicle's left-hand-side.
Ite
m
Part
Number
Descr
iption
1—Fu
el filler latch box
2—Pressure reli
ef pipe, ORVR
(shown) / tank breather pipe on non-ORVR systems
3—Tank grounding
cable
4—Evaporative flan
ge assembly
(ORVR type shown)
5—Trunk elec
trical harne
ss (part of)
6—Fue
l
level sensor
flange/connector
7—Fu
el tank retaining straps
8—F
u
el tank retaining stra
ps adjustable clamps
9—Fu
el tank retaining straps lower brackets
10—Tank vapor outlet pipe to un
derflo
or pipe quick-fit connector
11—F
u
el filler latch bo
x water drain pipe
Page 1697 of 2490
It
em
Par
t Number
De
scription
1—Engine
management ECM
2—Boot fuse box
3—Fue
l pumps
Ci
rcuit Diagram, Fuel Pump
- Supercharged Vehicles
Page 2407 of 2490

For coachline specifications, see page? .
Tape Application
Apply a suitable length of 3M "Fine Line Striping Tape" to the panel. Having suitably applied the tape, which is slit into 8
strips, each 3mm wide, the appr opriate strip may then be peeled away to expose the lacquer coat below (Refer to
Application of Striping Tape Drawing). The paint may then be applied by hand brush or a suitable air-brush. The remaining
tape provides masking during paint applicat ion and drying. Careful positioning of the masking tape is necessary, particularly
when the repair is confined to a single panel and the newly painted coachline mu st conform to coachlines on adjacent
panels.
Where it is necessary to match an existing 1.5mm coachline, two tec hniques are available:
Proceed as above, to expose a 3mm strip of lacquer coat. Using either a standard masking tape, or a 3M "Fine Line Masking
Tape" applied over the striping tape, reduce the width of the exposed strip to 1.5mm.
Use a suitable combination of standard mask ing tape, together with 3M "Fine Line Striping Tape" if desired, to achieve an
unmasked strip 1.5mm wide in the correct position on the panel.
After application of the tape, use a fine-g rit wet-and-dry paper to lightly 'flat' the exposed surface, before application of
paint.
Application of Striping Tape
Coachline Locations
The coachline locations on the side of XJ Sport and supercharged models are illustrated below, for all other models refer to
the drawing under 'Other Models'.
XJ Sport and XJR8