Pinpoint Tests
P
INPOINT TEST A : P0442; SYSTEM LEAK DETECTED
•
NOTE: For K-Line or Vacutec equipment connection, see bulletin 05.1-29, or Vacutec operating instructions
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A
1: CHECK PIPEWORK, ETC FOR LEAKS
Carr
y out a visual inspection of all accessible pipes, connectors and components. Rectify any faults
noted.
1
U
sing K-line or Vacutec equipment, check the
joints/connections in the following order:
Fi
ller cap
Cani
ster purge valve
Underfl
oor purge line connectors
Carbon
canister connections and vapor hoses
Cani
ster close valve and it's atmospheric port (disconnect the air vent tube if necessary)
2
Was
a fault found?
Yes Rectify the fault as necessary. Re peat the K-line or Vacutec test. CLEAR the DTC. Carry out a full
Evaporative system monitor drive cycle. Recheck DT Cs. For additional information, see "diagnostic
drive cycles" above.
No GO to A2
.
A2: CHECK
THE CA
NISTER PURGE VALVE FOR FLOW
Ru
n the engine.
1
Make sure the canister purge
valve is operating.
2
Using a flowmeter
(or a small piece
of paper) at the CCV inlet tube, confirm flow through the canister
purge valve.
3
Is th
ere flow through the canister purge valve?
Yes Possible intermittent faul t with vapor hoses, O-ring seals. Carefully check condition of hoses and
seals. Replace any suspect seals. Repeat the K-line or Vacutec test. CLEAR the DTC. Carry out a full
Evaporative system monitor drive cycle. Recheck DT Cs. For additional information, see "diagnostic
drive cycles" above.
No INSTALL a new canister purge valve.
REFER to Evaporative Emission Canister Purge Valve
- in t
his section.
CLEAR the DTC. Carry out a full Evap orative system monitor drive cycle.
P
INPOINT TEST B : P0444, P0445; PURGE VALVE CIRCUIT OPEN/SHORT CIRCUIT
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
B1: CHECK
THE PURGE VALVE DRIV
E CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
tch to the OFF
position.
1
Di
sconnect the battery negative terminal.
Vehicles with AJ26 engine:
Disc
onnect the ECM electrical connector, EM15
Di
sconnect the purge valve electrical connector, EM39
Meas
ure the resistance between EM15,
pin 03 (PN) and EM39, pin 02 (PN)
Vehicles with AJ27 engine:
Disc
onnect the ECM electrical connector, EM80
Di
sconnect the purge valve electrical connector, EM39
Meas
ure the resistance between EM80, pin 01 (UY) and EM39, pin 02 (UY)
2
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"d
iagnostic drive cycles" above.
No GO to B2
.
B2: CHECK THE PURGE VALVE DR
IV
E CIRCUIT FOR SHORT TO GROUND
Re
connect the battery negative terminal.
1
Meas
ure t
he resistance between EM39, pin 02 (PN for vehicles with AJ26
engine, UY for vehicles with
AJ27 engine), and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new purge valve,
REFER to Evaporative Emission Canister Purge Valve
- in thi
s section.
CLEAR the DTC. Carry out a full Evaporative system monitor drive cycle. Recheck DTCs. For additional
information, see "diagnostic drive cycles" above. If the DTC is repeated, contact dealer technical
support for advice on possible ECM failure.
PI
NPOINT TEST C : P0447, P0448; CANISTER CLOSE VALVE CIRCUIT OPEN/SHORT CIRCUIT
TE
S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
C1
: CH
ECK THE CCV DRIVE CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
t
ch to the
OFF position.
1
Disc
onnect the battery negative terminal.
Vehicles with AJ26 engine:
Disc onne
ct the ECM electrical connector, EM13
Di
sc
onnect the CCV electrical connector, CV01
Meas
ure t
he resistance between EM13, pi
n 04, (OK) and CV1, pin 02 (OK)
Vehicles with AJ27 engine:
Disc onne
ct the ECM electrical connector, EM80
Di
sc
onnect the CCV electrical connector, CV01
Meas
ure t
he resistance between EM80,
pin 02 (GU) and CV1, pin 02 (GU)
2
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"diagnostic drive cycles" above.
No GO to C2
.
C2: CH
ECK THE CCV DRIVE CIRCUI
T FOR SHORT CIRCUIT TO GROUND
Re
connect the battery negative terminal.
1
Meas
ure t
he resistance between CV01,
pin 02 (OK for vehicles with AJ26 engine, GU for vehicles with
AJ27 engine), and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new CCV. CLEAR the DTC. Carry out a fu ll Evaporative system monitor drive cycle.
Recheck DTCs. For additional inform ation, see "diagnostic drive cycles" above. If the DTC is repeated,
contact dealer technical support for advice on possible ECM failure.
P INPOINT TES
T D : P0452, P0453; FUEL TANK
PRESSURE (FTP) SENSOR LOW/HIGH VOLTAGE
TES
T
CONDITIONS
DE
TAILS/RESULTS/ACTIONS
D
1:
CHECK THE FTP SENSOR SENSE CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
t
ch to the OFF
position.
1
Disc
onnect the battery negative terminal.
2
Vehicles with AJ26 en
gine:
D
isconnect the ECM electrical connector, EM11
Di
sconnect the FTP sensor electrical connector, FP01
Meas
ure the resistance between EM11,
pin 07 (RG) and FP01, pin 02 (RG)
Vehicles with AJ27 engine:
D
isconnect the ECM electrical connector, EM81
Di
sconnect the FTP sensor electrical connector, FP01
Meas
ure the resistance between EM81,
pin 16 (RG) and FP01, pin 02 (RG)
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"diagnostic drive cycles" above.
No GO to D2
.
D2: CHECK
THE FTP SENSOR SENSE CI
RCUIT FOR SHORT CIRCUIT TO GROUND
R
econnect the battery negative terminal.
1
Meas
ure the resistance between
FP01, pin 07 (RG) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D4
.
D3: CHECK
THE FTP SENSOR SENSE CIRCUI
T FOR SHORT CIRCUIT TO HIGH VOLTAGE
Turn the ignition swi
tch to the ON
position.
1
Measure the
voltage between FP
01, pin 02 (RG) and GROUND.
2
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D4
.
D
4: CHECK THE FTP SENSOR SIGNAL GROUND CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
Vehicles with AJ26 engine:
D
isconnect the ECM electrical connector, EM10
Meas
ure the resistance between EM11, pin 12 (BG) and FP01, pin 01 (BG)
Meas
ure the resistance between EM10, pin 20 (BG) and FP01, pin 01 (BG)
Vehicles with AJ27 engine:
Re
connect the ECM electrical connector, EM81
D
isconnect the ECM electrical connector, EM82
D
isconnect the ECM electrical connector, EM83
Meas
ure the resistance between EM82, pin 07 (BG) and FP01, pin 01 (BG)
Meas
ure the resistance between EM83, pin 13 (BG) and FP01, pin 01 (BG)
1
Is either resi
stance
greater than 5 ohms?
Yes REPAIR the high resistance circui t. This circuit includes harness splice, EMS02. For additional
information, refer to the wiring diagrams. CLEAR the DTC. Carry out a full Evaporative system
monitor drive cycle. For additional informat ion, see "diagnostic drive cycles" above.
No GO to D5
.
D5:
CHECK THE FTP SENSOR SIGNAL GROUND
CIRCUIT FOR SHORT CIRCUIT TO GROUND
R
econnect the battery negative terminal.
1
Meas
ure the resistance between
FP01, pin 01 (BG) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes
R
EPAIR the short circuit. For addi
tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D6
.
D6: CHECK
THE FTP SENSOR POWER SU
PPLY CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
Vehicles with AJ26 engine:
Measure t
he resistance between EM11,
pin 08 (UW) and FP01, pin 03 (UW)
Measure t
he resistance between EM10,
pin 21 (UW) and FP01, pin 03 (UW)
Vehicles with AJ27 engine:
Meas ure t
he resistance between EM82,
pin 01 (OY) and FP01, pin 03 (OY)
Measure t
he resistance between EM83,
pin 05 (OY) and FP01, pin 03 (OY)
1
Is either resistance greater
than 5 ohms?
Yes
REPAIR the high resistance circui t. This circuit includes harness splice, EMS01. For additional
information, refer to the wiring diagrams. CLEAR the DTC. Carry out a full Evaporative system
monitor drive cycle. For additional informat ion, see "diagnostic drive cycles" above.
No GO to D7
.
D7: CHECK
THE FTP SENSOR WIRING
FOR SHORT CIRCUIT TO EACH OTHER
Measure
the resistance between FP01, pins 01 (BG) and 02 (RG).
1
M
e
asure the resistance between FP01, pins 02 (RG) and 03 (UW).
2
Is either resi
stance le
ss than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new FTP sensor. CLEAR the DTC. Carry out a full Evaporative system monitor drive cycle.
For additional information, see "diagnostic drive cycles" above.
E
vaporative Emissions - Evap
orative Emission Canister
Re
moval and Installation
Remov
al
WARNING: B
EFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER
THE HEADING 'SAFETY PRECAUTION S') ARE READ AND UNDERSTOOD.
I
nstallation
1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. R
aise vehicle on four post ramp.
3. N
OTE: Discard O-ring se
als from adapter elbows.
Disconnect inlet and outl et pipe adapter elbow.
4. R
emove EVAP canister assembly from body.
R
emove front mounting bolts.
5. Re
move rear mounting bolt.
Re
move EVAP canister.
1. NOTE: Install new O-ring seals to adapter elbows and apply
suitable lubrication.
Installation is th e reverse of the removal procedure.
2. Tighten to specification.
Evaporative Emissions - Evaporative Emission Canister Purg
e Valve
Re
moval and Installation
Remov
al
Installation
1. O
pen the engine compartment and fit paintwork protection
sheets.
2. Disconnect the battery.
R
emove the battery cover.
Di
sconnect the battery ground (negative) cable.
3. Di
sconnect the purge valve harness connector.
4. R
emove the two securing nuts.
5. WARNING: B
EFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Disconnect the three valve hoses.
1. Pull off the vacuum pipe.
2. Release the clip and di sconnect the upper vapour
hose.
3. Release the clip and disconnect the lower vapour hose. Plug the hose (note the warning above).
1. R
emove the two mounting rubbers from the old valve and fit to
the new valve.
2. Fitting a new purge valve asse mbly is the reverse of the
removal procedure.
3.
Connect the battery and fit the battery
cover.
Refe
r to the Battery Reconnection Procedure (86.15.15).
4. Carry out a leak test of the evaporative emissions system.
E
vaporative Emissions - Fuel
Tank Pressure Sensor
Re
moval and Installation
Remov
al
Installation
1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Drain the fuel tank using a suitab le suction pump/tanker. If the
On-board Refueling Vapor Recove ry (ORVR) system is fitted,
refer to General Procedures Section 310-01.
3. R
emove the fuel tank; refe
r to operation 19.55.01.
4. R
emove pressure sensor fro
m evaporative loss flange.
1. Installation is th e reverse of the re moval procedure.