Page 652 of 2490

8. Remove the drive belt
from
the generator and accessory
drive.
1. Use a spanner e.g. Churchill JD - 230 or Snap On XDHM 1415, on the centre bo lt of the belt tensioner
idler pulley, to turn the adju ster assembly to the left
against spring tension.
2. Whilst holding the tensioner against spring tension, remove the drive belt from the generator pulley.
Release the tensioner sl owly and remove the
spanner.
D i
sconnect the belt from the
other pulleys and remove it.
9. Remove t
he pulley from the water pump.
1. Remove the pulley securing screws.
2. Remove the pulley from the water pump.
10. Remove the belt tensione r assembly, from the Front
Accessory Drive. Refer to Operation 12.10.41.
11. Remove the idler pulley, from the Front Accessory Drive.
Refer to Operation 12.10.43.
12. Remove the crankshaft damper. Refer to Operation 12.21.09.
13. Carefully remove the engine covers, taking care not to
damage the plasti c fixings or the rubber inserts.
14. Disconnect the intake tube from the throttle body.
1. Remove the two bolts which secure the intake tube to the throttle body.
2. Disconnect the intake tube from the throttle body.
Page 654 of 2490
23. R
emove the timing cover securing bolts.
1. Remove the twenty-fou r bolts which secure the
timing cover.
24 . R
emove the timing cover, step 1.
Ease the cover towards the front of
the
vehicle to separate
it from the engine.
25 . R
emove the timing cover, step 2.
Stan
din
g at the right hand side
of the vehicle, rotate and
manoeuvre the cover upwards to clear the water pump
and hoses.
26. Remove the timing cover, step 3.
Lift the cover cl
ear of th
e engine compartment.
Page 656 of 2490
4. Refit the timing cover, step 2.
Standing at the right hand side of the vehicle, rotate and
manoeuvre the cover downwards to clear the water pump
and hoses.
5. Refit the timing cover, step 3.
Ease the cover towards the engi ne and locate it directly
onto the dowels so that th e gaskets or sealant are not
smeared.
6. Fit and tighten the securing bolt s in the correct order. Tighten
to 11-13 Nm.
Page 658 of 2490
13. Reconnect the air cleaner cover.
Fit the five clips which secu re the air cleaner cover.
14. Connect the intake tube to the throttle body.
1. Connect the intake tube to the throttle body.
2. Fit the two bolts which secure the intake tube to the throttle body.
15. Reconnect the air flow meter multi-plug.
16. Refit the engine covers.
17. Refit the crankshaft damper. Refer to Operation 12.21.09.
18. Refit the idler pulley, to the Front Accessory Drive. Refer to
Operation 12.10.43.
19. Refit the belt tensioner assembly, to the Front Accessory
Drive. Refer to Operation 12.10.41.
20. Refit the pulley to the water pump.
1. Refit the pulley to the water pump.
2. Fit the pulley securing screws. Tighten as far as
possible; then to the correct torque after the belt has
been fitted.
Page 659 of 2490

21
.
Refit the drive belt to the generator and accessory drive.
Locat
e the belt around the pulleys, except the generator
pulley.
1. Use a spanner e.g. Churchill JD - 230 or Snap On XDHM 1415, on the centre bo lt of the belt tensioner
idler pulley, to turn the adju ster assembly to the left
against spring tension.
2. Whilst holding the tensioner against spring tension, connect the drive belt to the generator pulley.
Release the tensioner sl owly and remove the
spanner.
22
.
Tighten the three screws wh ich secure the water pump
pulley, to 10-14 Nm.
23
.
Connect the top hose to the coolant outlet pipe.
1. Connect the top hose. Reposition the hose clip and tighten.
24
.
Connect the radiator top hose.
1. Connect the hose to the radiator.
2. Reposition the clip along the hose and tighten the clip.
25. Reset the bonnet to the normal position and connect the gas
struts.
26. Connect the battery and fit the battery cover.
Re
fer to the Battery Reconnection Procedure 86.15.15.
27. Refill the cooling system. Refer to Operation 26.10.01.
28
.
Remove the paintwork protection sheets and close the engine
compartment.
Page 924 of 2490

Engine Cooling
- Engine Cooling
Descr
i
ption and Operation
Engine Cooling Comp onents - Normally Aspirated Vehicles
Engine cooling is via a low volume, high velocity system which achieves a very fast warm up. The temperature of the
combustion chambers is reduced along with a more even temperature distribution. The temperature of the bores is increased.
F r
om the pump, coolant flows into each bank of the cylinder bl
ock. In each bank, approximately 50% of the coolant cools the
cylinder bores and the remainder is diverted th rough the bypass gallery to the cylinder head.
With the thermostat closed, coolant returns directly to the pump through the bypass on the thermostat housing.
With the thermostat open, coolant returns to the pump via the radiator.
The cooling system uses a mixture of water and Jaguar Anti-Freeze/Inhibitor (Dow 542).
The cooling system on a supercharged engine is similar, but has additional components for cooling the intake air.
Engine Cooling Co mponents - Supercharged Vehicles
ItemDescrip
tion
1Thr
ottle B
ody
2Hea
ter Return
3Coolant Pum p
4Ther
mostat Housing
5Vehicle Radia
t
or
6Hea
ter Su
pply
7Bleed
Outl
et (to expansion tank)
8EGR V
a
lve (when fitted)
9Bleed
Outl
et (to expansion tank)
Page 925 of 2490

T
he cooling system for the supercharged engine is very similar
to the normally aspirated engine, but with the addition of a
water cooled, intake air charge cooling system. This comprises a radiator, an electrically operated water pump and two
charge air cooler assemblies (heat exchangers) - one for each bank. The system works independently, but is connected to the
main cooling system at the bottom hose to allow for therma l expansion and to help to prevent unwanted circulation.
The condenser for the air conditioning system fits between th e coolant main radiator and the charge air cooling system
radiator.
Cylinder Block Heater, Drain Location
ItemDe
scription
1Rad
iator - Intake Air Coolant
2Ele
ctrically Operated Coolant Pump
3Top Hose
4Charge Air Coo
lers -
Intake Air Cooling
5Fi
lling Point for Intake Air Cooling
6N
on-Return Valves - Heater
7Ele
ctrically Operated Coolant Pump
8Hea
ter Matrix
9Wate
r Valve - Heater Control
10EGR V
alve (when fitted)
11Thr
ottle Body
12Coolan
t Recovery Bottle
13H
eader/Expansion Tank
14Eng
ine Coolant Pump
15The
rmostat Housing
16Bottom
Hose
17Air Bleed
Pipes
18Rad
iator - Main Cooling System
Page 927 of 2490

A coola
nt outlet plastic pipe connects to the outlet port of ea
ch cylinder head to provide a common connection point for the
radiator top hose. It also incorporates the Engine Coolant Te mperature (ECT) sensor which provides a signal representing
coolant temperature at the cylinder heads. The outlet pipe has connections to supply the heater matrix and the bypass flow
to the thermostat housing. An in-groove ga sket, seals each of the outlet-to-cylinder head joints. An aluminium gasket seals
the ECT sensor to duct joint.
Coolant Outlet Duct - Supercharged
The coolant outlet duct on the supercharged engine performs exactly the same function as on the normally aspirated engine
and connects to the same ports on the engine. The main physical difference is that the thermostat housing has been
ItemDe
scription
1Bottom
Hose Connection
2The
rmostat Cover
3The
rmostat
4Coolan
t Outlet Duct
5B
reather Connection
6ECT Se
nsor
7Top Hose Conn
ection
8Bypa
ss to Water Pump
9Hea
ter Hose Connection