
Relay Details
Engine Compartment Fuse Box Relays
No(amps)Circuit
110Security and locking control module (Reversing lamps, rear fog lamps, stop lamps, electrochromic
mirror).
25Fuel filler flap.
310F16 left-hand heelboard (where fitted).
45Diagnostic connector.
55Right-hand and left-han d seat timer (rear).
6-Not used.
720Fuel pump.
810High mounted stop lamp, caravan/trailer stop lamps
910Antenna motor.
1010Security and locking control module (trunk release, caravan/trailer direction indicators, fuel filler
flap relay).
1110Accessory sockets.
1215In-car entertainment power amplifier.
13-Not used.
14-Not used.
1520Fuel pump (supercharger, where fitted).
1620Caravan/trailer connector.
1725Heated rear screen.
1820Rear seat movement.
195Right-hand side lamps, left-h and and right-hand number pl ate lights, caravan/trailer.
2020Rear seat movement.
215Left-hand side lamps, left-hand and right-hand sidemarker lights, caravan/trailer.
2220Rear seat heaters.
Relay NoColorCircuit
1BrownAir conditioning coolant pump
2BrownFront fog lamps
3BrownHeadlamps - high beam
4BrownHeadlamps - power wash pump (where fitted)
5BrownHeadlamps - low beam
6BrownHorns
7BrownIgnition +

Driver Door Module (DDM)
Interior lights circuit
BPM inputs from: BPM outputs to:
Header console courtesy light switch
SCPInstrument and switch illumination. Fade 1 (Header console courtesy lamps) Fade 2 (E-post courtesy lamps) Map lights Sun visor lamps Glovebox lamp Trunk lamps
Washer / wiper circuit
Wiper park switch Low screen wash switch Wiper slow speed switch Wiper fast speed switch Wiper intermittent switch Wash/wipe switch
Power wash relay Wiper motor run Screen wash pump Wiper fast/slow speed
Ignition circuit
Ignition position Auxiliary position Transit relay Mirror fold out Mirror fold flat
Central door locking circuit
Central locking button Valet switch SCP (door modules)
Central door locking relay SCP (door modules, security and locking control
module)
Sun roof ECU
Security system circuit
Hood security switch Horn switches Central locking button SCP (door modules, security and locking control
module)
ISO link (key transponder module)
Horn relay Active security sounder Passive security sounder Security status LED Central door locking relay SCP (door modules, security and locking control
module)
ISO link (key transponder module)
Steering column adjustment circuit
Column adjustment switchesColumn tilt motor Column reach motor
Gear shift interlock circuit
Neutral switch J-gate not in park Keylock solenoid Gearshift interlock solenoid
Seat heaters circuit
Seat heater switchesSeat heater relay Status LED
Seat buckle circuit
Seat buckleAudible warning SCP

Multifunction Electronic Modules - Driver Seat Module (DSM)
Removal and Installation
Removal
1. Power steering column to fully forward position. (Driver side
only)
2. Power seat to fully forward and upward position.
3. WARNING: FOLLOWING DISCONNECTION OF THE
BATTERY A PERIOD OF AT LEAST ONE MINUTE MUST BE
ALLOWED TO ELAPSE BEFORE WORKING ON A FRONT SEAT WITH
A SIDE AIRBAG FITTED.
Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
4. Slacken and remove seat rear securing bolts.
5. Slacken and remove seat front securing bolts.
6. With assistance and exercising care to avoid tensioning
harness, tilt seat backwa rds and support for access.
7. Slacken and remove module moun ting bracket to seat frame
securing screw.
8. Position module/mounting bracket assembly for access and

Body closures
Each front and rear door consists of a welded, mild steel inner frame and an outer panel. The outer panel is welded to the
waist rail and cheater of the inner frame, then bonded and clinched to fo rm the door assembly. Cosmetic PVC bead is
applied to all clinch joints. Sp onge rubber seals are mounted on the doors. Inte rnal insulation is provided by a foam water
shedder attached to the door by double-sided adhesive tape.
The door aperture B/C posts are reinforced over their full height to fully satisfy all forthcoming European and Federal side
impact legislation. The hood consists of one piece inner and outer panels clinched and bonded together, with cosmetic bead
PVC sealant applied to all clinch joints. Th e hood pivots at the front on two hinges each secured by bolts to the hood front
underside and the BIW front upper crossmem ber. Two gas struts secured to the hood by pivot pins and snap-on couplings,
support the hood in the open position. A full width insulating pad is secured by screws to the underside of the hood. A
sponge rubber tubular seal is mounted tran sversely towards the front of the hood underside. The trunk lid is of similar
construction to the hood, consisting of inner and outer pa nels clinched and bonded together and PVC bead sealed.
Incorporating a removable moulded liner and two trunk illuminati on lights, the trunk lid is supported when open, by two gas
struts, each secured to the inner wheel arch and trunk hinge by snap fittin gs. For some markets, a warning triangle is
attached to a bracket on the trunk lid underside and is retained in the open position by a rubber block.
Fascia
One-piece slush-moulded fascia on inject ion moulded armature and steel cross-rail reinforcement. Fascia support brackets
set with BIW to achieve close tolerance fit of fascia to bo dy eliminate necessity for adjustment following removal and
installation..
Fuel Filler Flap
The fuel filler comprising a hinged flap attached to the body decking panel by tw o nuts, incorporates a rubber buffer, snap-
in striker, hinge spring and fuel cap stowage magnet. The rubber fuel bowl moulding is attached via a steel armature to the
body reinforcement panel by five M5 nuts and is retained at the filler neck by a clip. The mating drain tube is fitted with an
internal filter. The fuel filler flap latch mechanism attached to the fuel bowl armatu re by two M5 nuts, includes a locking pin
and actuator which are both se rviceable items. The latch actuator operates independently from the central locking system;
it is driven directly by the se curity and locking control module. Locking of the fuel filler flap is achi eved only by operation of
the key or by the remote rf transmitter.
Seating
All front seats are equipped with electric height adjustment. In addition, both seats are available with manual or power
forward and rearward adjustment, manual or power operated headrest adjustment, 12 way electric adjustment, memory
controlled 12 way seat adjustment and integral seat heating. A side air bag module is installe d in the outboard squab wing
of each front seat. Each front seat has a non-handed, one-piece frame incorporatin g cushion and squab frames, side air bag
support bracket and seat adjuster mechanis ms. Seat switchpacks are installed on the outboard side of driver and passenger
seats and control modules are installed in the base of each seat . The standard rear seat is of fixed, bench type with full
width removable cushion. For certain mark ets, two individual rear seats are available as an option on long wheelbase
models. Both type s of rear seat are available with th ermostatically controlled heating of the cushion and sq uab. Individual
rear seats are electrically adjustable fo r squab re cline (via cushion fore and af t movement), head restraint height and
lumbar support. Separate motors provide ad justment of each seat cushion and head restraint and an electrically driven air
compressor provides variation of lumbar support. Seat adjustment is controlled via switches installed on a panel in an
extension to the centre console.Both the driver and front pass enger seat are secured to the vehicle floor at four points.
Interior Trim
The one-piece door casings are trimmed in UEV to match the seating, with wood veneer at the waistline and a carpet insert
at the front lower corner. Each casing is secured to the door inner panel by fir tree fastener s along the lower section, two
armrest fixings at the centre and veneer panel dowels and fixings at the top. The armrests which are common to front and
rear doors, are trimmed in matc hing leather or UEV according to specification. Switchpacks dedicated to driver and front or
rear passenger, are incorporated in the ar mrests. A speaker is installed in the lower section of each door and a tweeter is
incorporated behind each interior door handle escutcheon. where premium ICE is fitted, the front tweeters are installed in
the upper A posts. On each side, a graine d UEV finisher trimmed to match the head lining is secured to the 'A' post and
cantrail by fir tree fasteners locating in BIW apertures. Th e upper 'D' post finisher is trimmed and secured in the same
manner. The single piece'B' post finishers, also finished in grained matching UEV, each have a front seat belt exit aperture
and are secured to the BIW by four spring clips and two fir tree fasteners. The one-piece headlining consists of a 6mm thick
polyurethane foam membrane covered with suede effect knitted polyester. The headlining is secured to the BIW roof by
body tangs, the roof console, sun visors, combined grab handles and coat hooks, th e cantrail finishers and where fitted, the

Seating - Seats Description and Operation
Front Seats
All front seats are equipped with electric height adjustment. In addition, both front seats are available with manual or power forward
and rearward adjustment, manual or powe r operated headrest adjustment, 12 way elec tric adjustment, memory controlled 12 way
adjustment and integral seat heating. A side air bag module is installed in the outboard squab wing of each front seat. Each se at has a
non-handed, one-piece frame incorporating cushion and squab frames , side air bag suppoort bracket and seat adjuster mechanisms.
Sear switchpacks are installed on the outboa rd side of driver and passenger seats, and control modules are installed in the bas e of each
seat. Both the driver and front passenger seat ar e secured to the vehicle floor at four points.
Rear Seats
The standard rear seat is of the fixed, bench type with full wi dth removable cushion. Two individual rear seats are fitted to certain long
wheelbase models. Both types of rear seat are available with thermostatically controlled heating of the cushion and squab. Indi vidual
rear seats are electrically adjustable for squab recline (via fore and aft moveme nt), head restraint height and lumbar support. Separate
motors provide adjustment of each seat cushion and head restraint and an electrica lly-driven air compressor provides variation of
lumbar support. Seat adjustment is controll ed via switches installed on a panel in a rear extension to the centre console.

Seating - Front Seat Head Restraint Motor
Removal and Installation
Removal
Installation
1. Power seat fully forward and position squab in fully upright
position.
2. Remove front seat back finisher. Refer to 76.70.09.
3. Remove battery cover and disc onnect ground cable from
battery terminal. (Refer to 86.15.19)
4. Release and remove se at tensioner spring.
5. Slacken and remove headrest motor securing screws and
remove drive cable retaining plate.
6. Withdraw drive cable from motor.
7. Release motor harness multiplug (yellow) from mounting
bracket, position motor for acce ss and disconnect multiplug.
8. Remove headrest motor from seat.
1. Position motor in seat frame, connect harness multiplug and
seat multiplug in mounting bracket.
2. Install motor on headrest driv e cable and align with mounting
bracket.
3. Fit motor securing screws and drive cable retaining plate.

I
nstallation
20
.
Disconnect drive cable and gearbox assembly from
motor/potentiometer and remo ve motor/potentiometer from
seat.
1. Position motor/potentiometer at seat and connect drive
cable/gearbox assembly
2. Connect RH drive cable to motor.
3. Seat motor/potentiometer on fra me and fit and tighten motor
securing bolts.
4. Align potentiometer with gearbo x and fit and tighten gearbox
securing bolt.
5. Position and fully seat slider assembly to potentiometer and
gearbox.
6. Position motor frame on LH sl ider and secure with new pop
rivets.
7. Connect motor/potentiometer harness multiplug and install in
mounting bracket.
8. Connect seat cushion rearward tilt motor drive cable.
9. Connect seat cushion forwar d tilt motor drive cable.
10. Place seat upright in mounting position.
11. Position RH seat buckle mounting bracket between runner
and seat pivot bracket and fit but do not tighten securing bolt.
12. Position LH seat buckle mounting bracket between runner and
seat pivot bracket an d fit but do not tighten securing bolt.
13. Fit but do not tighten slider front securing bolts.
14. Fit and tighten slider rear securing bolts
15. Tighten slider front securing bolts.
16. Install forward tilt potentiome ter on drive shaft and fit and
fully seat retaining clip.
17. Position seat harness in frame retaining clips.
18. Fit seat harness main multiplug to retaining bracket.
19. Fit seat heater relay to retaining bracket.
20. Connect seat control module harness multiplugs.
21. Connect forward tilt motor harn ess multiplug and fit multiplug
in retaining bracket.
22. Connect rearward tilt motor harness multiplug and fit
multiplug in retaining bracket.
23. Install seat in vehicle. Refer to 76.70.01.
24. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
25. Power seat fully forward and rearward ensuring satisfactory
op
eration.
26. Return seat to original position.

Seating - Lumbar Motor
Removal and Installation
Removal
Installation
1.
Power seat fully forward and position squab in fully upright
position.
2. Remove battery cover and disc onnect ground cable from
battery terminal. Refer to 86.15.19.
3. Remove seat back fini sher. Refer to 76.70.09
4. Remove lumbar support motor ha rness multiplug (yellow) from
mounting bracket and di sconnect multiplug.
5. Sever and remove motor/cover ba g to seat frame tie straps.
6. Release motor/cover bag from seat vertical support rod.
7. Sever and remove tie straps se curing lumbar support bag to
squab suspension and guiding bag through squab suspension,
remove motor/bag assembly.
1. Position motor/bag assembly in seat and pass lumbar support
bag through squab suspension.
2. Using new tie straps , secure lumbar support bag to squab
suspension.
3. Position new tie strap on se at vertical support rod.
4. Position motor/bag assembly on seat frame support rod and fit
and tighten tie st rap to secure.
5. Connect motor harness multiplug and fully seat in mounting
bracket.
6. Fit seat back finisher. Refer to 76.70.09.
7. Connect ground cable to battery terminal and fit battery cover.
Refer to 86.15.15.
8. Return seat to original position.