Page 640 of 2490

2. In
stall the access grommet to the housing.
36. Lower the ramp.
37. Ins
tall and tighten the nuts which secure the exhaust manifold to the
downpipe catalyst.
38 . In
stall new seals to the A-Bank VVT bush carrier.
1. Install the new sealing ring (scarf jointed) to the carrier bush groove.
2. Install a new O-ring to the carrier oil-way.
39 . Install the bush c
arrier to the cylinder block.
Lu
br
icate the seal (scarf
jointed) and the bush.
1. Install the bush carrier assembly.
Chec k that
the seals are
in place and that the ri ng dowels are engaged
squarely. Fully locate the assembly as much as possible by hand
pressure.
2. Install the three securing bolts. Tighten to 21 Nm.
40. Install new sealing rings to the coolant outlet pipe grooves.
41. Install the coolant
outlet pipe.
1. Install the outlet pipe to the bypass hose and to the cylinder heads.
2. Install the four bolts which secure the outlet pipe.
42. Connect the hoses and multi-plug to the coolant outlet pipe.
1. Connect the heater hose and reposition the hose clip.
Page 768 of 2490
14. Remove the camshaft locking tool 303 - 530.
15. Raise the vehicle on the ramp.
16. Remove the crankshaft setting tool 303 - 531.
17. Refit the crankshaft position sensor.
1. Fit the sensor to the fl ywheel housing and fit the
securing bolt. Tighten to 8 - 12 Nm.
2. Refit the access grommet to the housing.
18. Lower the ramp.
19. Fit new seals to the VVT bush carrier, A-Bank.
1. Fit the new sealing ring ( scarf jointed) to the carrier
bush groove.
2. Fit a new O-ring to the carrier oil-way.
20. NOTE: Lubricate the seal (s carf jointed) and the bush.
Fit the VVT bush carrier to the cylinder block.
1. Fit the bush carrier assembly.
1. Check that the seals are in place and that the ring dowels are engaged squa rely. Fully locate the
assembly as much as possible by hand pressure.
2. Fit the three securing bolts. Tighten to 19 - 23 Nm.
21. Fit new seals to the VVT bush carrier, B-Bank.
Page 831 of 2490
Wipe the drain plug and install it to the oil pan to prevent
oil dripping.
Move the oil bowser away from the vehicle.
10. Remove the oil pan.
1. Remove the eighteen bolt s which secure the oil pan
to the oil pan body.
2. Remove the oil pan.
3. Remove the gasket from the oil pan body assembly.
11. NOTE: Place a suitable container underneath filter to prevent
oil spillage.
Using the special tool, remove the oil filter.
12. Remove the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
13. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
2. Remove the access grommet from the housing.
Remove the sensor and allow it to hang free under the
engine.
Release the harness clips from the oil pan body.
14. Remove the bolt which secures the transmission cooler pipes
and remove the clamping bracket.
Page 836 of 2490
3. Install and tighten the bolts to 11-13 Nm.
7. Install the oil pan gasket to the oil pan body assembly.
Insert the seal into the locating positions in the groove,
working around from a corner.
Press in the remainder of th e seal, following the same
procedure.
8. Install the oil pan to the oil pan body.
1. Position and align the oil pan.
2. Install, but do not tighte n, all eighteen bolts which
secure the oil pan.
9. Tighten the bolts to the correct torque figure 11-13 Nm, in the
sequence indicated.
Tighten the drain plug to 30-40 Nm.
10. Install the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
11. NOTE: Apply a suitable amount of clean engine oil to lubricate
the oil filter O-ring seal.
Using the special tool, install the oil filter.
Page 840 of 2490
Wipe the drain plug and install it to the oil pan to prevent
oil dripping.
Move the oil bowser away from the vehicle.
10. Remove the oil pan.
1. Remove the eighteen bolt s which secure the oil pan
to the oil pan body.
2. Remove the oil pan.
3. Remove the gasket from the oil pan body assembly.
11. NOTE: Place a suitable container underneath filter to prevent
oil spillage.
Using the special tool, remove the oil filter.
12. Remove the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
13. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
2. Remove the access grommet from the housing.
Remove the sensor and allow it to hang free under the
engine.
Release the harness clips from the oil pan body.
14. Remove the bolt which secures the transmission cooler pipes
and remove the clamping bracket.
Page 845 of 2490
3. Install and tighten the bolts to 11-13 Nm.
7. Install the oil pan gasket to the oil pan body assembly.
Insert the seal into the locating positions in the groove,
working around from a corner.
Press in the remainder of th e seal, following the same
procedure.
8. Install the oil pan to the oil pan body.
1. Position and align the oil pan.
2. Install, but do not tighte n, all eighteen bolts which
secure the oil pan.
9. Tighten the bolts to the correct torque figure 11-13 Nm, in the
sequence indicated.
Tighten the drain plug to 30-40 Nm.
10. Install the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
11. NOTE: Apply a suitable amount of clean engine oil to lubricate
the oil filter O-ring seal.
Using the special tool, install the oil filter.
Page 850 of 2490
Using the special tool, remove the oil filter.
19. Remove the oil pressure switch.
For additional information, refer to Oil Pressure Switch
- in this
section.
20. Remove the crankshaft position sensor.
1. Remove the bolt which secures the crankshaft position sensor to the flywheel housing.
2. Remove the access grommet from the housing.
Remove the sensor and allow it to hang free under the
engine.
Release the harness clips from the oil pan body.
21. Remove the bolt which secures the transmission cooler pipes
and remove the clamping bracket.
22. Release the air conditioning compressor.
Remove the lower securing bolts.
Loosen, but do not remove, th e upper securing bolts.
Release the compressor from the lower dowel.
23. Remove the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
Page 856 of 2490
11. Install the oil pressure switch.
For additional information, refer to Oil Pressure Switch - in this
section.
12. NOTE: Apply a suitable amount of clean engine oil to lubricate the oil filter O-ring seal.
Using the special tool, install the oil filter.
Tighten the oil filter to 15-18 Nm.
13. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
14. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
15. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.