1998 ISUZU TROOPER immobilizer

6E±256
ENGINE DRIVEABILITY AND EMISSIONS
DTC P1509 ± IAC System High RPM

 
StepNo Ye s Value(s) Action
61. Check for a poor connection at the IAC harness
connector.
2. If a problem is found, replace faulty terminals as
necessary.
Was a problem found?
ÐVerify repairGo to Step 7
7Replace the IAC valve.
Is the action complete?
ÐVerify repairÐ
8Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed, Refer to
UBS 98model year Immobilizer
Workshop Manual.
Is the action complete?ÐVerify repairÐ

6E±257 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P1618 Serial Peripheral Interface (SPI) PCM
Interprocessor Communication Error
Circuit Description
The serial peripheral interface (SPI) communication is
used internally by the PCM to send messages between
the engine processor and the automatic transmission
processor. Included in each message sent between the
two-processors is a checksum of the message. Both the
engine processor and automatic transmission processor
will compare this check sum value with the calculated
value. If the checksums don't match, the processor will
view the new data as being corrupted and ignore the
values. The processor will then use the previous
message. The receiving processor will then send a
message to the sending processor informing it that it's
last message was corrupted.
Conditions for Setting the DTC

Battery voltage is above 9.0 V for 2 seconds.

The PCM detects an internal program fault (check sum
of data communications error).
Check sum fault present for 3 out 6 seconds.

No TCM resets for 2 seconds.
Action Taken When the DTC Sets

The PCM will flash the ªCheck Transº lamp the first
time the fault is detected.

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

The automatic transmission will operate in the ªsafety
modeº to protect the mechanical parts of the
transmission. Shift quality and/or gear changes may
not be normal.
Conditions for Clearing the MIL/DTC

DTC P1618 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
DTC P1618 ± Serial Peripheral Interface (SPI) PCM Interprocessor
Communication Error

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2Is the EEPROM calibration the latest version
available?
ÐGo to Step 4Go to Step 3
3Reprogram the PCM with the latest available
calibrations.
Does DTC 1618 re-appear when the
OBD System
Check
is repeated?ÐGo to Step 4
Repair
completed
4Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
UBS 98model year Immobilizer
Workshop Manual.
Is the action complete?ÐVerify repairÐ

6E±261 ENGINE DRIVEABILITY AND EMISSIONS
DTC P1640 ± Driver-1-Input High Voltage

 
StepNo Ye s Value(s) Action
13Repair the open circuit between the fuse and the PCM
driver terminal for the affected circuit.
Is the action complete?
ÐVerify repairÐ
141. Connect the PCM.
2. Start the engine and let it idle.
3. Backprobe the affected terminal at the PCM with a
DVM.
Was the voltage equal to the specified value?
+BGo to Step 16Go to Step 15
151. Run the engine at idle.
2. Check for battery voltage at the fuse for the affected
circuit.
Was battery voltage available at the fuse?
ÐGo to Step 11Go to Step 10
16Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
UBS 98model year Immobilizer
Workshop Manual.
Is the action complete?ÐVerify repairÐ

6E±300
ENGINE DRIVEABILITY AND EMISSIONS
4. Disconnect the red, white, and blue electrical
connectors at the PCM.
5. Remove the two screws in the front of the PCM.
6. Remove the one screw at the left rear of the PCM.
7. Pull the PCM straight out from the dashboard.
TS23757
Installation Procedure
1. Insert the PCM into the dashboard.

Line up the holes in front for the mounting screws.
2. Install the PCM with two screws in the front and one
screw at the left rear.
3. Plug the red, white, and blue connectors into the
appropriate sockets.
TS23757
EEPROM
General Description
The Electronically Erasable Programmable Read Only
Memory (EEPROM) is a permanent memory that is
physically soldered within the PCM. The EEPROM
contains program and calibration information that the
PCM needs to control powertrain operation.
EEPROM Programming
1. Step-up ± Ensure that the following conditions have
been met:

The battery is fully charged.

The ignition is ªON.º

The Vehicle Interface Module cable connection at
the DLC is secure.
2. Program the PCM using the latest software matching
the vehicle. Refer to up-to-date Techline equipment
user's instructions.
3. If the PCM fails to program, Refer to
UBS 98 model
year Immobilizer Workshop Manual.
Functional Check
1. Perform the On-Board Diagnostic System Check.
2. Start the engine and run for one minute.
3. Scan for DTCs using the Tech 2.
Power Steering Pressure (PSP)
Switch
General Description
The Power Steering Pressure (PSP) switch closes when
the hydraulic pressure reaches 3920 + 690 kPa (570 +
100 psi). This causes the PCM to actuate the idle air
control valve in order to prevent the additional load from
slowing down the engine. The switch opens when the
hydraulic pressure drops to 2970 + 560 kPa (430 + 80
psi).
Removal Procedure
1. Disconnect the PSP switch pigtail from the wiring
harness.

The pigtail is permanently attached to the switch.
Do not attempt to remove the wires from the
sensor.

Have a container ready to catch the power steering
fluid that leaks out of the line when the switch is
removed.

6E±339 ENGINE DRIVEABILITY AND EMISSIONS
0005
PCM Components
The PCM is designed to maintain exhaust emission levels
to government mandated standards while providing
excellent driveability and fuel efficiency. The PCM
monitors numerous engine and vehicle functions via
electronic sensors such as the throttle position (TP)
sensor, heated oxygen sensor (HO2S), and vehicle
speed sensor (VSS). The PCM also controls certain
engine operations through the following:

Fuel injector control

Ignition control module

Knock sensor

Automatic transmission shift functions

Cruise control

A/C clutch control
PCM Voltage Description
The PCM supplies a buffered voltage to various switches
and sensors. It can do this because resistance in the
PCM is so high in value that a test light may not illuminate
when connected to the circuit. An ordinary shop
voltmeter may not give an accurate reading because the
voltmeter input impedance is too low. Use a 10-megohm
input impedance digital voltmeter (such as J 39200) to
assure accurate voltage readings.
The input/output devices in the PCM include
analog-to-digital converters, signal buffers, counters,
and special drivers. The PCM controls most components
with electronic switches which complete a ground circuit
when turned ªON.º These switches are arranged in
groups of 4 and 7, called either a surface-mounted quad
driver module (QDM), which can independently control up
to 4 output terminals, or QDMs which can independently
control up to 7 outputs. Not all outputs are always used.
PCM Input/Outputs
Inputs ± Operating Conditions Read

Air Conditioning ªONº or ªOFFº
Engine Coolant Temperature

Crankshaft Position

Exhaust Oxygen Content

Electronic Ignition

Manifold Absolute Pressure

Battery Voltage

Throttle Position

Vehicle Speed

Fuel Pump Voltage

Power Steering Pressure

Intake Air Temperature

Mass Air Flow

Engine Knock

Camshaft Position
Outputs ± Systems Controlled

Exhaust Gas Recirculation (EGR)

Ignition Control

Fuel Control

Idle Air Control

Electric Fuel Pump

Air Conditioning

Diagnostics
± Malfunction Indicator Lamp (Service Engine Soon
lamp)
± Data Link Connector (DLC)
± Data Output

Transmission Control Module

Alternator Gain Control
PCM Service Precautions
The PCM is designed to withstand normal current draws
associated with vehicle operation. Avoid overloading any
circuit. When testing for opens and shorts, do not ground
or apply voltage to any of the PCM's circuits unless
instructed to do so. These circuits should only be tested
Tech-2. The PCM should remain connected to the PCM
or to a recommended breakout box.
Reprogramming The PCM
The Trooper allow reprogramming of the PCM without
removing it from the vehicle . This provides a flexible and
cost-effective method of making changes in software
calibrations.
The service programming system (SPS) will not allow
incorrect software programming or incorrect calibration
changes.
Refer to the UBS 98model year Immobilizer Workshop
Manual.
Throttle Position (TP) Sensor
The throttle position (TP) sensor is a potentiometer
connected to the throttle shaft on the throttle body. The
PCM monitors the voltage on the signal line and
calculates throttle position. As the throttle valve angle is
changed (accelerator pedal moved), the TP sensor signal
also changes. At a closed throttle position, the output of

6D – 6 ENGINE ELECTRICAL
RELATION BETWEEN STARTER SWITCH AND STARTER
M
Key
PositionB1 B2 ACCIG1 IG2 ST
LOCKKey
Removed
Inserted OFF
ACC
ON
START
BSBattery
+-
2
17
3
4
5
6
Legend
(1) Starter Switch
(2) To Generator
(3) To QOS4 Control(4) Starter Relay
(5) Immobilizer Relay (for Europe)
(6) Magnetic Switch
(7) Battery
065R200029

6E±55 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
DTC
using a
Tech 2Flash DTCDescriptionMIL
P047571EXH #1 VSV Circuit Open/ShortÐ
P147571EXH #2 VSV Circuit Open/ShortÐ
P148574Intake Throttle Position Sensor Low VoltageON
P148674Intake Throttle Position Sensor High VoltageON
P148773Intake Throttle System Circuit Open/ShortON
P148872Intake Throttle Motor Control Circuit Signal GapÐ
P050224Vehicle Speed Sensor No SignalON
P051075Idle SW Malfunction, Open CircuitON
P151075Idle SW Malfunction, Short CircuitON
P056235System Voltage Too LowON
P156235System Voltage Too Low at CrankingON
P158725Brake SW Malfunction [B]Ð
P158825Brake SW Malfunction [A]ON
P060155ECM Checksum ErrorON
P162656Immobilizer No SignalON
P163156Immobilizer Wrong SignalON
P164856No Security Code EnteredON
P164956Immobilizer Function not ProgrammedON
P065077Check Engine Lamp Circuit Open/ShortÐ
P065427Techometer Circuit Open/ShortÐ
P165517Thermo Relay Circuit Open/ShortÐ
P165776ECM Main Relay Circuit Open/ShortÐ
P158947TransMission SW Circuit Open/ShortÐ

WIRING SYSTEM 8DÐ69
Circuit Diagram (RHD 6V
*1) Ð 2
A
D
C
B
B-22B-36
22H-1512
17 B-22
B-19 1.25
B2.0
B 0.5
B
ANTI-THEFT & KEYLESS
ENTRY CONTROL UNITHEATER &
A/C RELAY
STARTER
(W/O ANTI-THEFT)IMMOBILIZER
CONTROL UNIT
(10)
0.85
B0.5
L/B0.5
G/Y 0.5
L 0.5
L
0.5
L/B
BODY-RH
B-2
BODY-LH
B-18
BODY-RH
B-19
BODY-RHB-36
B-36
3.0
L/R5.0
W
0.3
B 0.85
W/R
3.0
B/W 30.0
B/R
C-19 25A
BLOWER
BLOWER
MOTORPRESSURE SW
(A/C)C-20 10A
AIR CON B-3612
1
34
BATT.(+) FUSE
C-8
1.25
B3.0
W
P-4
P-3M
X-20
IMMOBILIZER
RELAY
X-20
X-20 X-2021
43
0.5
B/Y
D08RW586