
6A – 44 ENGINE MECHANICAL
REMOVAL
1. Disconnect battery ground cable.
2. Drain engine coolant.
3. Remove air cleaner and air duct.
4. Remove intercooler assembly.
Refer to “Intercooler” in this manual.
5. Remove oil level gauge guide assembly.
6. Remove PCV hose.
7. Remove EGR vacuum hose.
8. Disconnect harness connector around the cylinder
head.
9. Remove A/C compressor assembly.
10. Remove A/C compressor bracket.
11. Remove generator assembly and take out fan belt.
12. Remove heat protector and remove valve
assembly.
13. Remove water hose and oil pipe from turbocharger.
14. Remove turbocharger assembly.
15. Remove water hose between thermostat and
radiator.
16. Remove cylinder head noise insulator cover.
NOTE: Do not make damage to the harness.
17. Remove high pressure pipe.
18. Remove timing belt cover.
19. Remove CMP sensor bracket.
20. Remove timing belt tensioner and remove timing
belt.
21. Remove camshaft pulley.
22. Remove front plate.
23. Remove water pipe between cylinder head and
water pump.
24. Remove fuel pipe between fuel pump and intake
manifold.
25. Remove fuel return pipe.
26. Remove intake manifold assembly.
27. Disconnect glow plug wiring and remove glow plug.
28. Remove cylinder head cover.
29. Drain oil from oil rail.
30. Disconnect injector harness connector.
31. Disconnect harness connector from oil pressure
sensor and oil temperature sensor on the oil rail.
32. Disconnect injector harness assembly.
33. Remove injector clamp.
34. Remove injector spacer (If equipped.).
35. Remove injector assembly.
36. Remove oil rail assembly.
37. Remove camshaft carrier.
38. Remove cylinder head assembly.
39. Remove cylinder gasket.
INSTALLATION
1. Install cylinder head gasket with top mark up.
NOTE: Determine cylinder head gasket grade by
measuring projection of piston head.2. Selection cylinder head gasket.
1) Measure the piston head projection by dial
gauge.
2) Measure the projection of piston head at the
nearest possible point to the cylinder bore.
3) Obtain the largest measurement from among all
cylinders.
4) Determine cylinder head gasket grade by
maximum value of measuring projection of
piston head.
Legend
(1) Top Mark
(2) Grade Mark
012RW073
2 1
011RW043

ENGINE MECHANICAL 6A – 45
Cylinder head gasket and piston projection mm
CAUTION:
•The projection of each piston should be 0.333
mm or more and less than 0.483 mm.
•Maximum difference in projection between
pistons should be less than 0.1 mm.
•If the piston projection is without standard,
reassemble the engine all over again.
3. Install cylinder head assembly, tighten bolts by
angular tightening method.
Torque:
1st step; 49 N·m (4.9 kg·m/35.4 lb ft)
2nd step; 60°
3rd step; 60°
CAUTION: The cylinder head bolts cannot be
reused.
4. Install camshaft carrier assembly.
Refer to “Camshaft” in this manual.
5. Install oil rail and injector assembly.
Refer to “Oil rail and injector” in this manual.
6. Install injector harness to connect harness
connector.
Note: Apply liquid gasket (TB 1207B or equivalent) to
the rubber seal of the camshaft end, injector harness
gasket area and No. 1 camshaft bracket. Refer to the
Cylinder head cover.
7. Install cylinder head cover.
Torque: 9 N·m (0.9 kg·m/6.5 lb ft)
8. Install glow plug to tighten specified torque.
Torque: 15 N·m (1.5 kg·m/11 lb ft) and connectglow plug harness.
9. Install intake manifold.
Torque: 20 N·m (2.0 kg·m/14.5 lb ft)
10. Install fuel return pipe.
11. Install fuel pipe in between fuel pump and intake
manifold.
12. Install water pipe in between cylinder head and
water pump.
Tighten flange bolt to the specified torque.
Torque: 20 N·m (2.0 kg·m/14.5 lb ft)
13. Install front plate.
Torque: 20 N·m (2.0 kg·m/14.5 lb ft)
14. Install camshaft pulley, tighten with angular
tightening method.
1st step 40 N·m (4.0 kg·m/29 lb ft)
2nd step 60°
NOTE: Apply engine oil to camshaft pulley bolt.
15. Align timing mark oil pump pulley and camshaft
pulley to front plate then put the timing belt and
tighten tensioner bolt.
Torque: 20 N·m (2.0 kg·m/14.5 lb ft) for M8
50 N·m (5.1 kg·m/37 lb ft)
16. Install CMP sensor bracket.
17. Install timing belt cover.
Torque: 9 N·m (0.9 kg·m/6.5 lb ft)
18. Fill with about 300 cc of engine oil from the high
pressure oil pipe installing port of oil rail using an oil
filler.
If assembled without filling the oil rail with oil, the
time for engine start will be longer.
19. Immediately install high pressure oil pipe to tighten
with specified torque.
Torque: 80 N·m (8 kg·m/57.9 lb ft)
20. Install cylinder head noise insulator cover.
Torque: 9 N·m (0.9 kg·m/6.5 lb ft)
Grade A Grade B Grade C
011RW042
Grade Piston projectionGasket
thickness
A more 0.333 to less 0.383 1.35
B more 0.383 to less 0.433 1.40
C more 0.433 to less 0.483 1.45

6A – 58 ENGINE MECHANICAL
14. Camshaft pulley
1) Align TDC mark with crankshaft pulley and gear
case cover.
2) Set camshaft stopper on the end of intake and
exhaust camshaft.
Camshaft Stopper: 5-8840-2592-0
3) Install key to camshaft and install camshaft
pulley.
4) Apply engine oil to camshaft pulley fixing bolt
and tighten bolt with angular tightening method.
First step: 40 N·m (4.0 kg·m / 29 lb ft)
Second step: 60° to 90°
15. Timing belt
1) Install tensioner and tighten the bolt temporarily.
2) Align timing mark with camshaft pulley timing
mark and timing gear case timing mark.
3) Set No.1 cylinder TDC position.4) Install the timing belt in the following order
camshaft pulley, oil pump pulley, tensioner.
NOTE:
1) It is recommended for easy installation that the belt
be secured with a double clip after it is installed to
each pulley.
2) The “ISUZU” mark should be read from the front of
the engine when installing the timing belt.
5) Install the belt tensioner.
6) Conform not phase difference each pulley.
7) Tension the timing belt with two turns of the
crankshaft.
8) Tighten the tensioner bolt in order A to B to the
specified torque.
Torque: Bolt A 5 N·m (0.5 kg·m/3.6 lb ft)
Bolt B 2 N·m (0.2 kg·m/1.4 lb ft)
Legend
(1) Align Mark
(2) Camshaft Pulley
(3) Timing Belt
(4) Oil Pump Pulley
(5) Bolt B
(6) Tensioner Assy
(7) Tensioner Bolt A
(8) Tensioner Spring
16. CMP sensor bracket
1) Install CMP sensor bracket and tighten bolt to
the specified torque.
Torque: 20 N·m (2.0 kg·m / 14.5 lb ft)
17. Timing belt cover
1) Install timing belt cover and tighten bolt to the
specified torque.
Torque: 9 N·m (0.9 kg·m / 6.5 lb ft)
2) Tighten CMP sensor to the specified torque.
Torque: 9 N·m (0.9 kg·m / 6.5 lb ft)
012RW036
012RW099
1
2
3
8
67
4 5
F06RW055

ENGINE MECHANICAL 6A – 61
24. Remove fuel pipe between fuel pump and intake
manifold.
25. Remove fuel return pipe from rear of cylinder head.
26. Remove intake manifold assembly.
27. Disconnect glow plug harness and remove glow
plug.
28. Remove cylinder head cover.
29. Remove injector harness connector.
30. Disconnect harness connector from oil pressure
sensor and oil temperature sensor on the oil rail.
31. Remove injector harness assembly.
32. Remove injector clamp.
33. Remove injector is fixed bolts.
34. Remove injector assembly.
35. Remove oil rail.
36. Remove camshaft carrier assembly with camshaft.
37. Remove cylinder head assembly.
38. Disassemble valve spring according to the following
method.
1) Use valve spring compressor then remove split
collars.
2) Valve spring compressor: 5-8840-2441-0
NOTE: Put removed valve spring in order of cylinder
number.
39. Valve stem seal.
1) Use a screwdriver or pliers to remove valve
stem seal.
NOTE: Do not reuse removed valve stem seal.
INSPECTION AND REPAIR
Make the necessary adjustments, repairs and part
replacements if excessive wear or damage is
discovered during inspection.
Valve spring
CAUTION: Visually inspect the valve springs and
replace them if damage or abnormal wear is
evident.
1. Free height
1) Measure the free height of the springs. The
springs must be replaced if the height is below
the specified limit.
Standard: 45.85 mm (1.8051in)
Limit: 43.9 mm (1.7283 in)
2. Squareness
1) Measure the valve spring squareness with a
steel square.
2) Replace the valve springs if the measured value
exceeds the specified limit.
Limit: 1.6 mm (0.063 in)
014rw042
014rs004
014rs005

6A – 66 ENGINE MECHANICAL
INSTALLATION
1. Valve stem seal
1) Use the special tool to install the stem seal to the
valve guide.
Stem Seal Installer: 5-8840-2033-0
2. Valve spring.
1) Install the lower valve seat spring, valve spring,
then the upper valve spring seat.
2) Use valve spring compressor to compress the
spring then install the split collar.
Valve spring compressor: 5-8840-2441-0
NOTE: Make sure the split collar installs completely.
3. Install cylinder head assembly.
Refer to “Cylinder Head” in this manual.
4. Install the camshaft carrier with camshaft.
Refer to “Camshaft” in this manual.
5. Install oil rail assembly.
Refer to “Oil rail and injector” in this manual.
6. Install injector assembly.
Refer to “Oil rail and injector” in this manual.
7. Install the injector harness assembly.
Refer to “Injector” in this manual.
8. Reconnect harness connecter to oil pressure
sensor and oil temperature sensor on the oil rail.
9. Reconnect Injector harness connecter to injector.
Refer to “Injector” in this manual.
10. Install cylinder head cover with gasket.
Refer to “Cylinder Head Cover” in this manual.
11. Install glow plug with specified torque.
Torque: 15 N·m (1.5 kg·m / 10.8 lb ft)
12. Install the intake manifold assembly.
Refer to “Intake Manifold” in this manual.
13. Install the fuel pipe.14. Install the water pipe between the cylinder head
and water pump.
Torque: 20 N·m (2.0 k·m / 14.5 lb ft)
15. Install the front plate.
16. Install the camshaft pulley.
Refer to “Timing Gear” in this manual.
17. Install timing belt and set the tensioner.
Refer to “Timing Belt” in this manual.
18. Install CMP sensor bracket.
Torque: 20 N·m (2.0 kg·m / 14.5 lb ft)
19. Install timing belt cover.
Torque: 9 N·m (0.9 kg·m / 6.5 lb ft)
20. Fill the oil rail with engine oil then immediately
install the high pressure oil pipe with the specified
torque.
Torque: 80 N·m (8.1 kg·m / 57.9 lb ft)
21. Install the noise insulator cover.
22. Reconnect hose between thermostat and radiator.
23. Install turbocharger assembly.
Refer to “Turbocharger” in this manual.
24. Install water hose and oil pipe for turbocharger.
Refer to “Turbocharger” in this manual.
25. Install the valve assembly and install heat protector.
26. Install generator and set the fan belts.
27. Install A/C compressor bracket, compressor
assembly and set drive belt.
28. Reconnect harness connector around cylinder
head.
29. Reconnect vacuum hose to EGR valve.
30. Reconnect PCV hose.
31. Install oil level gauge guide assembly.
32. Install intercooler assembly.
Refer to “Intercooler” in this manual.
33. Install the air duct assembly.
34. Fill engine coolant.
35. Connect battery ground cable.
014RW042

6E±2
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Circuit Description 6E±56. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±56. . . . . . .
Conditions for Clearing the MIL/DTC 6E±56. . . . .
Diagnostic Aids 6E±56. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0108
(Flash DTC 34)
MAP Sensor Circuit High Voltage 6E±58. . . . . . . . .
Circuit Description 6E±58. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±58. . . . . . .
Conditions for Clearing the MIL/DTC 6E±58. . . . .
Diagnostic Aids 6E±58. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0112
(Flash DTC 23) IAT Sensor Circuit Low
Voltage 6E±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±60. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±60. . . . . . .
Conditions for Clearing the MIL/DTC 6E±60. . . . .
Diagnostic Aids 6E±60. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±61. . . . . . . . . . . . . . . . . . . . . . .
Intake Air Temperature Sensor 6E±61. . . . . . . . . .
Diagnostic Trouble Code (DTC) P0113
(Flash DTC 23) IAT Sensor Circuit High
Voltage 6E±62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±62. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±62. . . . . . .
Conditions for Clearing the MIL/DTC 6E±62. . . . .
Diagnostic Aids 6E±62. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±63. . . . . . . . . . . . . . . . . . . . . . .
Manifold Air Temperature Sensor 6E±63. . . . . . . .
Diagnostic Trouble Code (DTC) P0117
(Flash DTC 14) ECT Sensor Low Voltage 6E±65.
Circuit Description 6E±65. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±65. . . . . . .
Conditions for Clearing the MIL/DTC 6E±65. . . . .
Diagnostic Aids 6E±65. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±65. . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature Sensor 6E±66. . . . .
Diagnostic Trouble Code (DTC) P0118
(Flash DTC 14) ECT Sensor High Voltage 6E±67.
Circuit Description 6E±67. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±67. . . . . . .
Conditions for Clearing the MIL/DTC 6E±67. . . . .
Diagnostic Aids 6E±67. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±68. . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature Sensor 6E±68. . . . .
Diagnostic Trouble Code (DTC) P0121
(Flash DTC 33) AP Sensor Rationality 6E±70. . . . .
Circuit Description 6E±70. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±70. . . . . . .
Conditions for Clearing the MIL/DTC 6E±70. . . . .
Diagnostic Aids 6E±70. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0122
(Flash DTC 21) AP Sensor Low Voltage 6E±72. . .
Circuit Description 6E±72. . . . . . . . . . . . . . . . . . . . . Action Taken When the DTC Sets 6E±72. . . . . . .
Conditions for Clearing the MIL/DTC 6E±72. . . . .
Diagnostic Aids 6E±72. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0123
(Flash DTC 21) AP Sensor High Voltage 6E±75. . .
Circuit Description 6E±75. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±75. . . . . . .
Conditions for Clearing the MIL/DTC 6E±75. . . . .
Diagnostic Aids 6E±75. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±75. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0182
(Flash DTC 15) FT Sensor Low Voltage 6E±78. . .
Circuit Description 6E±78. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±78. . . . . . .
Conditions for Clearing the MIL/DTC 6E±78. . . . .
Diagnostic Aids 6E±78. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±78. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0183
(Flash DTC 15) FT Sensor High Voltage 6E±80. . .
Circuit Description 6E±80. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±80. . . . . . .
Conditions for Clearing the MIL/DTC 6E±80. . . . .
Diagnostic Aids 6E±80. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±80. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0192
(Flash DTC 63) Rail Pressure Sensor Low
Voltage 6E±82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±82. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±82. . . . . . .
Conditions for Clearing the MIL/DTC 6E±82. . . . .
Diagnostic Aids 6E±82. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0193
(Flash DTC 63) Rail Pressure Sensor
High Voltage 6E±84. . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±84. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±84. . . . . . .
Conditions for Clearing the MIL/DTC 6E±84. . . . .
Diagnostic Aids 6E±84. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1193
(Flash DTC 64) RPCV Circuit Open/Short 6E±86. .
Circuit Description 6E±86. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±86. . . . . . .
Conditions for Clearing the MIL/DTC 6E±86. . . . .
Diagnostic Aids 6E±86. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1194
(Flash DTC 61) Rail Pressure System
Low Voltage 6E±88. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±88. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±88. . . . . . .
Conditions for Clearing the MIL/DTC 6E±88. . . . .
Diagnostic Aids 6E±88. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1195
(Flash DTC 61) Rail Pressure System
High Voltage 6E±90. . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±90. . . . . . . . . . . . . . . . . . . . .

6E±4
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids 6E±122. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±122. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0380
(Flash DTC 66) Glow Relay Circuit
Open/Short 6E±126. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±126. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±126. . . . . . .
Conditions for Clearing the MIL/DTC 6E±126. . . . .
Diagnostic Aids 6E±126. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0381
(Flash DTC 67) Glow Lamp Circuit
Open/Short 6E±128. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±128. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±128. . . . . . .
Conditions for Clearing the MIL/DTC 6E±128. . . . .
Diagnostic Aids 6E±128. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1403
(Flash DTC 32) EGR EVRV Fault 6E±130. . . . . . . . .
Circuit Description 6E±130. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±130. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±130. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1404
(Flash DTC 31) EGR VSV Circuit 6E±132. . . . . . . . .
Circuit Description 6E±132. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±132. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0405
(Flash DTC 26) EGR Pressure Sensor
Low Voltage 6E±134. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±134. . . . . . .
Conditions for Clearing the MIL/DTC 6E±134. . . . .
Diagnostic Aids 6E±134. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1405
(Flash DTC 37) EGR EVRV Circuit
Open/Short 6E±136. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±136. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±136. . . . . . .
Conditions for Clearing the MIL/DTC 6E±136. . . . .
Diagnostic Aids 6E±136. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0406
(Flash DTC 26) EGR Pressure Sensor
High Voltage 6E±138. . . . . . . . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±138. . . . . . .
Conditions for Clearing the MIL/DTC 6E±138. . . . .
Diagnostic Aids 6E±138. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0475
(Flash DTC 71) EXH #1 VSV Circuit 6E±140. . . . . . .
Circuit Description 6E±140. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±140. . . . . . .
Conditions for Clearing the MIL/DTC 6E±140. . . . .
Diagnostic Aids 6E±140. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1475
(Flash DTC 71) EXH #2 VSV Circuit
Open/Short 6E±142. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±142. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±142. . . . . . . Conditions for Clearing the MIL/DTC 6E±142. . . . .
Diagnostic Aids 6E±142. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1485
(Flash DTC 74) ITP (Intake Thorottle Position)
Sensor Low Voltage 6E±144. . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±144. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±144. . . . . . .
Conditions for Clearing the MIL/DTC 6E±144. . . . .
Diagnostic Aids 6E±144. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1486
(Flash DTC 74) ITP (Intake Throttle Position)
Sensor High Voltage 6E±146. . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±146. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±146. . . . . . .
Conditions for Clearing the MIL/DTC 6E±146. . . . .
Diagnostic Aids 6E±146. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1487
(Flash DTC 73) Intake Throttle System
Circuit Open/Start 6E±148. . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±148. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±148. . . . . . .
Conditions for Clearing the MIL/DTC 6E±148. . . . .
Diagnostic Aids 6E±148. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1488
(Flash DTC 72) Intake Throttle Motor Control
Circuit Signal Gap 6E±150. . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±150. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±150. . . . . . .
Conditions for Clearing the MIL/DTC 6E±150. . . . .
Diagnostic Aids 6E±150. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0502
(Flash DTC 24) VSS (Vehicle Speed Sensor)
No Signal 6E±152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±152. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±152. . . . . . .
Conditions for Clearing the MIL/DTC 6E±152. . . . .
Test Description 6E±153. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0510
(Flash DTC 75) Idle SW Malfunction, Open
Circuit 6E±155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±155. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±155. . . . . . .
Conditions for Clearing the MIL/DTC 6E±155. . . . .
Diagnostic Aids 6E±155. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1510
(Flash DTC 75) Idle SW Malfunction
Short Circuit 6E±157. . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±157. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±157. . . . . . .
Conditions for Clearing the MIL/DTC 6E±157. . . . .
Diagnostic Aids 6E±157. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0562
(Flash DTC 35) System Voltage Too Low 6E±159. .
Circuit Description 6E±159. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±159. . . . . . .

6E±5 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Conditions for Clearing the MIL/DTC 6E±159. . . . .
Diagnostic Aids 6E±159. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1562
(Flash DTC 35) System Voltage Too Low
at Cranking 6E±160. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±160. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±160. . . . . . .
Conditions for Clearing the MIL/DTC 6E±160. . . . .
Diagnostic Aids 6E±160. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1587
(Flash DTC 25) Brake SW Malfunction 6E±161. . . .
Circuit Description 6E±161. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±161. . . . . . .
Conditions for Clearing the MIL/DTC 6E±161. . . . .
Diagnostic Aids 6E±161. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1588
(Flash DTC 25) Brake SW Malfunction 6E±163. . . .
Circuit Description 6E±163. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±163. . . . . . .
Conditions for Clearing the MIL/DTC 6E±163. . . . .
Diagnostic Aids 6E±163. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0601
(Flash DTC 55) ECM Checksum Error 6E±165. . . . .
Action Taken When the DTC Sets 6E±165. . . . . . .
Conditions for Clearing the MIL/DTC 6E±165. . . . .
Diagnostic Aids 6E±165. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0650
(Flash DTC 77) Check Engine Lam Circuit
Open/Short 6E±166. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±166. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±166. . . . . . .
Conditions for Clearing the MIL/DTC 6E±166. . . . .
Diagnostic Aids 6E±166. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0654
(Flash DTC 27) Tachometer Circuit
Open/Short 6E±168. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±168. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±168. . . . . . .
Conditions for Clearing the MIL/DTC 6E±168. . . . .
Diagnostic Aids 6E±168. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1655
(Flash DTC 17) Thermo Relay Circuit
Open/Short 6E±170. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±170. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±170. . . . . . .
Conditions for Clearing the MIL/DTC 6E±170. . . . .
Diagnostic Aids 6E±170. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1657
(Flash DTC 76) ECM Main Relay Circuit
Open/Short 6E±172. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±172. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±172. . . . . . .
Conditions for Clearing the MIL/DTC 6E±172. . . . .
Diagnostic Aids 6E±172. . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Trouble Code (DTC) P1589
(Flash DTC 47) Transmission SW Circuit
Open/Short 6E±174. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±174. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±174. . . . . . .
Conditions for Clearing the MIL/DTC 6E±174. . . . .
Diagnostic Aids 6E±174. . . . . . . . . . . . . . . . . . . . . . . .
Symptom Diagnosis 6E±176. . . . . . . . . . . . . . . . . . . . .
Default Matrix Table 6E±199. . . . . . . . . . . . . . . . . . . . .
On±Vehicle Service Camshaft Position
(CMP) Sensor 6E±201. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±201. . . . . . . . . . . . . . . . . . . .
Inspection Procedure 6E±201. . . . . . . . . . . . . . . . . .
Installation Procedure 6E±201. . . . . . . . . . . . . . . . . .
Crankshaft Position (CKP) Sensor 6E±202. . . . . . . . .
Removal Procedure 6E±202. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±202. . . . . . . . . . . . . . . . . .
Engine Coolant Temperature (ECT) Sensor 6E±203.
Removal Procedure 6E±203. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±203. . . . . . . . . . . . . . . . . .
Intake Air Temperature (IAT) Sensor 6E±203. . . . . . .
Removal Procedure 6E±203. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±204. . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure (MAP) Sensor 6E±204.
Removal Procedure 6E±204. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±205. . . . . . . . . . . . . . . . . .
Oil Temperature (OT) Sensor 6E±205. . . . . . . . . . . . .
Removal Procedure 6E±205. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±206. . . . . . . . . . . . . . . . . .
Malfunction Indicator Lamp (MIL) 6E±206. . . . . . . . . .
Removal and Installation Procedure 6E±206. . . . . .
Engine Control Module (ECM) 6E±206. . . . . . . . . . . .
Service Precaution 6E±206. . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge (ESD) Damage 6E±206. . .
Removal Procedure 6E±207. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±208. . . . . . . . . . . . . . . . . .
EEPROM 6E±208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 6E±208. . . . . . . . . . . . . . . . . . . .
Functional Check 6E±208. . . . . . . . . . . . . . . . . . . . . .
Intake Throttle Position (ITP) Sensor 6E±208. . . . . . .
Removal Procedure 6E±208. . . . . . . . . . . . . . . . . . . .
Function Check 6E±209. . . . . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±209. . . . . . . . . . . . . . . . . .
Vehicle Speed Sensor (VSS) 6E±210. . . . . . . . . . . . .
Removal Procedure 6E±210. . . . . . . . . . . . . . . . . . . .
Inspection Procedure 6E±210. . . . . . . . . . . . . . . . . .
Installation Procedure 6E±210. . . . . . . . . . . . . . . . . .
Air Cleaner/Air Filter 6E±211. . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±211. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±211. . . . . . . . . . . . . . . . . .
Accel Position (AP) Sensor 6E±211. . . . . . . . . . . . . . .
Removal Procedure 6E±211. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±212. . . . . . . . . . . . . . . . . .
Accelerator Pedal Replacement 6E±212. . . . . . . . . . .