1998 HONDA INTEGRA Transmission removal

Engine Removal/lnstallation
(cont'd)
26. Remove the upper and lower radiator hoses and the
heater hoses.
81881, B18C5 engines:
LOWCR RADIATORHOSE
HEATERHOSE
HEATERHOSE
LOWER RADIATORHOSE, UPPER RADIAToRHOSE
UPPER RADIATOR
,1
ir
..f.
c
5-8
t27. lAutomatic transmission) Remove the ATF cooler
hoses.
Remove the radiator assembly (see page 10-5).
Remove the A,/C compressor.
. Do not disconnect Ay'C hoses.
8 x 1.25 mm24 N.rn 12.4 kgl.m, 17 lbf.ft)
24.
29.
HOSES

Engine Removal/lnstallation
Engine lnstallation
Installthe engine in the reverse order of removal
Reinstall the mount bolts/nuts in the following
sequence. Failure to follow these procedures may cause
excessive noise and vibration, and reduce bushing life
1. Install the transmission mount, then tighten the
bolvnuts on the tfansmlssion side. Leave the mount
bolt loose.
AIT:
'12 x 1.25 mmg N.m (6.5 kgl'm.
(cont'dl
5-14
47 thl.ftl
/o
llf
MOUNT EOLT
12 x 1.25 mm64 N.m {6.5 kgf.m,47 lbf.fr|
I
I
2. Install the engine side
bolvnuts on the engtne
toose.
M/T:
mo u nt, then tighten the
side. Leave the mount bolt
10 x 1.25 mm52 N.m 15.3 kgf.m,38 tbf.ft,Replace.
3, Tighten the mount bolt on the transmission mount.
AIf l
12 x 1.25 mm
L
\
{
74 N.m 17.5 kgl.m,54 rbf.ftl
12 x 1.25 mm74 N.m (7.5 kgl.m,54 rbf.ftl

Engine Removal/lnstallation
{cont'dl
7. Install the left front mount, then tighten the bolts in
the numbered sequence shown (O - @).
O t2 x '1.25 mm83 N.m 18.5 kgt.m,61 lbl.ft)Fleplace.
@ 12 x 1.25 mm59 N.m 16.0 kgf.m,43 lbf.frlReplace.
O 10 x 1.25 mmil4 N.m 14.5 kgt'm,33 lbt.ft)
,5-16
. Check that the spring clip on the end of each
driveshaft clicks into place.
CAUTION: Use new spring clips.
. Bleed air {rom the cooling system at the heater
valve open (see page 10-6).
. Adjust the throttle cable (see section 1 1).
. Check the clutch pedalfree play (see section 12).
. Check that the transmission shifts into gear
smoothlY.
. Adjust the tension of the following drive belts.
Alternator belt {see section 23).
P/S pump belt (see section 171.
A/C comDressor belt (see section 22).
! Inspect for tuel leakage (see section 1ll.. After assembling fuel line parts, turn on the
ignition switch (do not operate the staner) so
that the fuel pump operates for approximately
two seconds and the fuel line pressurizes.
Repeat this operation two or three times and
check for tuel leakage at any point in the {uel
line.

lllustrated Index
NOTE:
a Whenever the transmission is removed, clean and grease the release bearing sliding surface'
a lf the Darts marked with an asterisk (*) are removed, the clutch hydraulic system must be bled (see page 12-6).
a lnspect the hoses for damage, leaks, interference, and twisting.
*RESERVOIR
HOSE
.RESERVOIR
ASSIST SPRING
PEDAL PIN
CLUTCH PEDAL
Removal/lnspecrion, page 12 1 1fnstalfation, p,age 12 12
6 x 1.0 mm9.8 N.m 11.0 kst.m, 7 lbt'ftl
'15 N.m (1 .5 kgt.m,11 tbf.tr)
*CLUTCH MASTER CYLINDERRemoval/lnstallation, page 12-5
Adjustment,page 12 4
19 N.m 11.9 kgl.m,14 tbf.ft)
R€LEASE BEARING
15 N.m (1.5 kgf.m,11 lbf.fr)
ICLUTCH PIPE
.CLUTCH PIPE
FLYWHEELInspection, page 12-9Replacement, page 12-9
JOINT
I x 1.25 mm25 N.m {2.6 kgf.m,19 tbf.frl
I
TRANSMISSIONRemoval, see
CLUTCH DISCRemoval/lnspection, page 12-8lnstalfation, page 1 2 1O
section 1312 x 1.0 mm'103 N.m (10.5 kgl.m,76 tbf.fr)
PRESSURE PLATERemoval/lnspection, page 12 7Installation, page 12 10
8 x 1.25 mrr|22 N.m 12.2 kgt.n,16 lbf.ft)
24 N.m (2.4 kgf.m,17 tbf.tr)
15 N. m {1 .5 kgf.m,11 lbf.tr)
COTTERReplace.
I
WInl
9l
v.^- fl
*CLUTCH HOSE

Manual Transmission
Special Tools ............. 13-2
Maintenance
Transmission Oil .............................. 13-3
Back-up Light Switch
Replacement ......... 13-3
Transmission Assembly
Removal ................. 13-4
lllustrated Index ................................... 13-8
Transmission Housing
Removal ................. 13-10
Peverse Change Holder, Reverse ldler Gear
jGlearance Inspection ....................... 13-1 1
Removal ................. 13-12
Change Holder Assembly
Clearance Inspection .....,.,....,,.....,,.. 13-13
Removal ................. 13-15
Disassembly/Reassembly ............... 13-16
Mainshaft, Countershaft, Shift Fork
Removal ................. 13-17
Shift Rod
Removal ................. 13-18
Shift Fork Assembly
Index ................ ...... 13-19
Clearance lnspection ...................,.,. 13-20
Mainshaft Assembly
fndex ................ ......13-21
Clearance f nspection ..,,,.................. 13-22
Disassembly .......... 13-25
Inspection .............. 13-26
Reassembly ........... 13-21
Countershaft Assembly
Index ................ ...... 13-28
Clearance Inspection ....................... 13-29
Disassembly .......... 13-30
Inspestion .............. 13-31
Reassembly ........... 13-32
Synchro Sleeve, Synchro Hub
Inspection .............. 13-34
Installation ............. 13-34
Synchro Ring, Gear
Inspection .............. 13-35
Clutch Housing Bearing
Replacement ......... 13-36
Mainshaft Thrust Clearance
Adiustment ............ 13-38
Transmission
Reassembly ........... 13-41
Transmission Assembly
Installation ............. 13-46
Gearshift Mechanism
Overhaul ................ 13-51

Transmission Assembly
Removal
r@i Make surs iacks and safety stands sro placod propor-
ly (3ee s€ction 1).
. Apply parking brake and block resr whaeb 30 vohicle
will not roll off stands and hll on You whil6 working
under it.
CAUTION: Use fender covers to svoid damaging
paintod surtacos.
1. Disconnect the negative (-) cable from the battery,
then the positive {+) cable.
2. Remove the intake 8ir duct and the air cleaner hous-
ing assembly,
AIR CLEANERHOUSINGASSEMBL
Disconnect the back-up light switch connector and
the transmission ground wire.
BACK.UP LIGHTSWITCH CONNECTOR
TRANSMISSIONTRANSMISSIO
GROUND WIRE HANGEB B
4. Remove tne lowei radiator hose"clamp from the
transmission hsnger B.
INTAKE AIR DUCT
13-4
\-
5. Remove the wire hsrness clamps.
VSS CONNECTOR
Disconnect the starter motor cables and the vehicle
speed sensor (VSS) connector.
Remove the clutch pipe bracket and the slave cylin-
der.
NOT€: Do not operate the clutch pedsl once the
slave cvlinder has been removed.
7.

Transmission Assembly
Removal (cont'dl
14. Remove the driveshafts and the intermediate shaft
(see section 16).
NOTE: Coat all precision finished surfaces with
clean engine oil or grease. Tie plastic bags over the
driveshaft ends.
SET RINGBeplace.
DRIVESHAFTDRIVESHAFT Replace. trweinnro,ora ""ot
15. Remove the heat shield (Bl8c1 engine).
16. Remove the bolt, then disconnect the extension rod.
17. Remove the clip and the spring pin, then disconnect
the shift rod.
8x22mmSPRING PIN
CLIP Replace
fl noo
flil
\
I mm PINPUNCH
(818c1 .ngin.l
13-6
'18. Remove the front (Bl8C1 engine) and the rear
engine stiffeners,
REAR ENGINESTIFFENER
Remove the clutch cover {818C1 and 81881
enganes),
{B188l .ngin.}

Transmission Housing
Removal
NOTE:
. lf tho transmission housing or clutch housing are
replaced, the bearing preload must be adjusted
(818C1 8nd 818C5 engines).
. Place the clutch housing on two pieces of wood thick
enough to keep the mainshaft from the hifting the
workbench.
1. Remove the back-up light switch.\
2. Remove the transmission hanger B.
3. Remove the set screws, the springs, and the steel
balls.
BACK-UP LIGHTswrTcHTRANSMISSIONHANGER B
STEEL BALLD. 5/16 in
SET SCREW
WASHERReplace.
Remove the reverse idler gear shaft bolt.
13-10
5. Loosen the transmission housing attaching bolts in
a crisscross pattern in several steps, then remove
them.TRANSMISSION
Remove the 32 mm sealing bolt.
Expand the snap ring on the countershaft ball bear-
ing and remove it from the groove using a pair of
snap ring pliers.
6.
7.
ATTACHING BOLT
SNAP RING
32 mm SEALING BoLT