ldle Speed Setting
IDLEADJUSTINGSCREW
7.
6.Turn the ignition switch OFF.
Reconnect the 2P connectors to the IAC valve and
the EVAP purge control solenoid valve, then do the
ECM reset procedures.
Restart and idle the engine with no-load conditions
for one minute, then check the idle speed.
NOTE: (Canada) Pullthe parking brake lever up.
Start the engine, then check that the headlights are off.
ldle speed should be;
Bl88l €ngine:
Mfi750 i 50 rpm
A/T750150 rpm (in Park or neutral)
818C1 engine:750 i 50 rpm
818C5 engine: 800 i 50 rpm
NOTE: 81881, Bl8Cl engines - It the idle speed
increases to *1rpm, this means the EVAP system ispurging the canister. To stop the purging termporarily.
raise the engine speed above 1,000 rpm with the
accelerator pedal, then slowly release the pedal.
*1: 81881 engine
M/T: 820 i 50 rpm
Ay'T: 840 t 50 rpm
818Cl engine
850 I 50 rpm
(cont'd)
Inspection/Adiustmont
NOTE:
. When setting the idle speed, checkthe following items:- The MIL has not been reported on.- lgnition timing
Spark plugs- Air cleaner- PCV system
. (Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle,
Connect a tachometer.
Disconnect the 2P connectors from the ldle Air
Control (lAC) valve and the EVAP purge control
solenoid valve.
2.
5.
if the engine stalls, restan the engine with the accel
erator pedal slightly depressed. Stabilize the rpm at
1,000, then slowly release the pedal until the engine
idles.
Check idling in no-load conditions: headlights, blower
fan, rear defogger, radiator fan, and air conditioner
are not ope€tlng.
ldlo speed should be;
B188l engine:
Mlf480 :l 50 rpm
A/T480 i 50 rpm (in Park or neutral)
B18C1 engine: /t80 t 50 rpm
818C5 sngine:550 t 50 rpm
lf necessary, adjust the idle speed, by turning theidle adjusting screw.
After adjusting the idle speed, recheck the ignition
timing {see section 23). lf it is out of spec, go back
to steo 4.
l-
Intake Air System
LOCKNUT
DEFLECTION10-12mmBIA- 112in.l
lf deflection is not within specs, loosen the locknut,
turn the adjusting nut until the deflection is as spec-
ified, then retighten the locknut.
With the cable properly adiusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the throt-
tle valve to be sure it returns to the idle position
whenever you release the accelerator pedal.
Throttle Cable IB18B1, 818C5 engines]
Inspection/Adiustment
1. Start the engine. Hold the engine at 3,000 rpm wirh
no load (in Park or neutral) until the radiator tan
comes on, then let it idle.
2. Check that the throttle cable operates smoothly wilh
no binding or sticking. Repair as necessary.
3. Check cable free play at the throttle linkage. Cable
deflection should be 10 - 12 mm (3/8 - 'l12 in.l
ADJUSTINGNUT
t
il
qr
ll1 1-130
!!
TING NUT
\lnstallation
1. Open the throttle valve fully, then install the throttle
cable in the throttle linkage and install the cable
housing in the cable bracket.
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
INNER CABLE
Hold the cable sheath, removing all slack from the
caote.
Turn the adjusting nut until it is 3 mm {1/8 jn.) away
from the cable bracket.
Tighten the locknut, The cable deflection should now
be 10 - '12 mm (3/8 - 'll2 in.). lf not, see Inspection/
Adjustment.
3 mm 10.12 inl
u
4.
AD
\
JUSLOCKNUT9.8 N.m(1.0 kgt.m,7,2lbl.ttl
CABI.E
CABI,E BMCKET
't.
Inspsction/Adiustmsnt
Stan the engine. Hold the engine at 3,000 rpm with
no load in neutral until the radiator fan comes on,
then let it idle.
Check that the throttle cable operates smoothly with
no binding or sticking. Repair as necessary.
Check cable free play at the throttle linkage. Cable
deflection should be 10 - 12 mm (3/8 - 1/2 in.)
DEFTECTION10- 12 mmBIA-112in.l
lf deflection is not within specs, loosen the iocknut.
turn the adjusting nut until the deflection is as spec-
ified, then retighten the locknut.
With the cable properly adjusted, check the throttle
valve to be sure it opens fully when you push the
accelerator pedal to the floor. Also check the throt-
tle valve to be sure it returns to the idle position
whenever you release the accelerator pedal.
CABLE BBACKET
lnstallation
Open the throttle valve fully, then install the throttle
cable in the throttle linkage and install the cable
housing in the cable bracket.
Stan the engine. Hold the engine at 3,000 rpm with
no load in neutral until the radiator fan comes on,
then let it idle.
l.
3.
5.
CABLEBRACKETTHROTTLE LINK
ADJUSTING NUT
With part A of the cable bracket. support the cable
sheath so that there is no inner wire tree plav. Turn
the adjusting nut until it touches part A, leaving a
gap between the locknut and adjusting nut.
Move the cable sheath to oart B of the cable bracket
that so the bracket slides into the gap between the
locknut and adjusting nut. Tighten the locknut.
LOCKNUT9.8 N.m 11.0 kgf.m, PART 87.2lbf.frl(Lockod by bracketl
CABLESHEATH
NO GAPINNERCABLE
ADJUSTINGNUT
The cable deflection should now be 10 - 12 mm(318 - 112 in.l. lf not. see Inspection/Adjustment.
ADJUSTING NUT
1 1-131
In
Intake Air System
Throttle Body
$;
Description
The throttle body is of the single barrel side-draft type.
The lower portion of the throttle valve is heated by
engine coolant from the cylinder head. The idle adjusting
screw which increases/decreases bypass air is located on
the top ot the thronle body.
IDLE ADJUSTINGSCREW
THROTTLESTOP SCREW(Non-adjustable)
FAST IDLE
| | .o clearance. THRoTTLE SToP scREw
{ | | _ .lDonotadiust)
| | y:::::::T,"9":::.'"Tl::f ,::i1::"1" fllyll-'n"
VALVE {A/T model onlv}
Inspection
1. Start the engine. Hold the engine at 3,000 rpm with
no load {in Park or neutral) until the radiator fan
comes on, then let it idle.
2. Stop the engine, and check that the throttle cable
operates smoothly without binding or sticking.
. lf the throttle body pon is clogged, clean it with
carburetor cleaner.
. lf there are any abnormalities in the above steps,
check for:
Excessive wear or play in the throttle valve shaft.- Sticky or binding throttle lever at full close posi-
tion.- Clearance between throttle stop screw and throt-
tle lever at fullclose position.
81881, Bl8Cl engines:
There should beno clearance.
818C5 engine:THROTTLE LINK
There should be
throttle valve shaft or if the shaft is binding or sticking.
glL-
t"iI
Emission Gontrol System
System Description
Three Way Catalytic Converter (TWCI
\
t
The emission control system includes a Three Way
Catalytic Converter (TWC), Positive Crankcase Ventilation
(PCV) system and Evaporative Emission (EVAP) Control
system. The emission control system is designed to meet
tederal and state emission standards.
InsDeciion
!@@ Do not smoke during this procedure. Keep
any open llame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm with
no load {in Park or neutral) until the radiator fan
comes on, then let it idle.
2. Connect a tachometer.
Check and adjust the idle speed, if necessary (see
page '11-11 ! ).
Warm up and calibrate the CO meter according to the
meter manufacturer's instructions.
Check idle CO with rhe headlights, heater blower,
rear window defogger, cooling fan, and air condition-
er off.
NOTE: {Canada) Pull the parking brake lever up.
Start the engine, then check that the headlights are
olf.
CO meter should indicste 0.17o maximum.
DescriDtion
The Three Way Catalytic Converter {TWC) is used to convert hydrocarbons (HC), carbon monoxide (CO), and oxides of
nitrogen (NOx) in the exhaust gas, to carbon dioxide (COr), dinitrogen {Nr) and water vapor.
Bl8Cl engine l818Bl, 818C5 engines is similar):
FRONT OFVEHICLE
PRIMAEYHEATEDOXYGEN SENSORIPRIMARY HO2S}
HOUSING
WAYCATALYSTS
SECONOARYHEATEDOXYGEN SENSOR{SECONDARYH02St
\
Three Way Catalytic Converter (TWC)
lT042O I Th" """n tool indicates Diagnostic Trouble Code (DTC) P0420: catatyst system efficiency below threshold.
Descriotion
This system evaluates the catalyst's capacity by means of the HO2S (Primary and Secondary) output during stable drivingconditions. lf deterioration has been detected during three consecutive driving cycles, the MIL comes on and DTC p0420 willbe stored.
NOTE: lf some of the DTCS listed below are stored at the same time as DTC PO42O. troubleshoot those DTCS tirst. thentroubleshoot DTC P0420.
P0136, P0139: Secondarv HO2S
P0141:Secondary HO2S Heater
Possible Cause
. TWC Deterioration
. Exhaust system leakage
Troubleshooting Flowchart
Problem verification:1. Do the ECM Reset Procedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on,3. Connect the SCS service con,
4. Test drive 40 - 55 mph (64 -
88 km/h) for approx. two min-utes, Then decelerate Ior atleast 3 seconds with the throttle completely closed. Thenreduce the vehicle speed to35 mph (56 km/h), and try tohold it until the readinesscode comes on.
I
- The MIL has been report€d on.- OTC P0420 is stored.
Intermittent tailure, sFtem is OKat this time.ls DTC P0420 indicated?
Check the TWC {s6e 3ection 91.lf necessary, reolace the TWC.
11-139
Emission Control System
Check the vacuum when hot:1. Turn the ignition switch OFF.2. Block the rear wheels and setthe parking brake.3. Jack up the front of the vehi-cle and support it with safetystands.4- Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on, thenlet it idle.5. Check for vacuum at the vacuum hose with transmissionin gear (A/T in E position,M/T in 'l st gear) after startingrne engrne.6. Ouickly raise the engine speedto 3,000 rpm.
Evaporative Emission (EVAP) Controls (cont'd)
(From page 1'l 147)Check the EVAP purge controlsolenoid valve:1. Disconnect the 2P connectorfrom the EVAP purge controlsolenoid valve.2. Ouickly raise the engine speedto 3,000 rpm.
{To page 11 149)
tfl'I
Check lor a short in the wire{PCS line}l1. Turn the ignition switch OFF.2. Disconnect ECM connector A(32P).
3. Check for continuity betweenthe EVAP purge control solenoid valve 2P connector termi-nal No. 2 (818C5 engine: No. 1)and body ground.
Check for an open in the wire llclline):1. Turn the ignition switch OFF.2, Disconnect the 2P connectorfrom the EVAP purge controlsolenoid valve.3. Turn the ignition switch ON (ll).
4. At the harness side, measurevo ltage between the EVAPpurge controlsolenoid valve 2Pco n nector terminal No. 1( B 18C5 engine: No. 2) andbody ground.
EVAP PURGE CONTROI SOLENOIDVALVE 2P CONNECTOR IC114)B18C1, Cl8Bl engines: 818C5 engine:
PCSIRED/YEL}
femaleWire side offemaleterminals
YES
IGPl{YEL/BLKI
IGPlIYEL/BLKI
ECM CONNECTOR A {32PIPG1IBLKI
Insp€ct vacuum hose routing.lf OK, replace the EVAP purge
control solenoid valve.
neDair short in the wire betweenthe EVAP purge control solenoidvalve and the ECM lAl5).
Substitute a known-90od ECMand recheck. lI symptom/indica-tion goes away, replace the origi-nal ECM.
Repair open in the wirc betweenEVAP purge control solenoidvalve and PGM-FI main relav fuse.ls there battery voltage?
Check for an open in the wireIPCS linel:1. Turn the ignition switch OFF.2. Reconnect the 2P connector tothe EVAP purge control sole'noid valve.3. Turn the ignition switch ON (ll).
4. Measure voltage betweenECM connector terminals A15and A10.
Bopair open in the wiro betweenthe EVAP purgo control 3olanoidvalvo and the EcM {415).
11-144
(To page 11-149)
Transmission Assembly
Removal
r@i Make surs iacks and safety stands sro placod propor-
ly (3ee s€ction 1).
. Apply parking brake and block resr whaeb 30 vohicle
will not roll off stands and hll on You whil6 working
under it.
CAUTION: Use fender covers to svoid damaging
paintod surtacos.
1. Disconnect the negative (-) cable from the battery,
then the positive {+) cable.
2. Remove the intake 8ir duct and the air cleaner hous-
ing assembly,
AIR CLEANERHOUSINGASSEMBL
Disconnect the back-up light switch connector and
the transmission ground wire.
BACK.UP LIGHTSWITCH CONNECTOR
TRANSMISSIONTRANSMISSIO
GROUND WIRE HANGEB B
4. Remove tne lowei radiator hose"clamp from the
transmission hsnger B.
INTAKE AIR DUCT
13-4
\-
5. Remove the wire hsrness clamps.
VSS CONNECTOR
Disconnect the starter motor cables and the vehicle
speed sensor (VSS) connector.
Remove the clutch pipe bracket and the slave cylin-
der.
NOT€: Do not operate the clutch pedsl once the
slave cvlinder has been removed.
7.